1987-2006 Yamaha BLASTER 200 ATV Shop Manual

Normalpris: $16.99
Udsalgspris: $16.99
Normalpris
Stykpris: pr.

🏷️ Basic Information Identification Make: Yamaha Model: Blaster 200 (YFS200) Model Variant: Blaster 200 sport ATV Production Years Covered: 1987-2006 👋 Introduction Market Position Target Audience: Recreational riders and entry-level...

17 people are viewing this right now

Type: Atv

Forhandler:

Sku: 59574

Tags: 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 ATV BLASTER 200 Blaster Models Powersports Yamaha

Produktvarianter

Description

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Blaster 200 (YFS200)

Model Variant:

Blaster 200 sport ATV

Production Years Covered:

1987-2006

👋 Introduction

Market Position

Target Audience:

Recreational riders and entry-level sport ATV buyers; widely used by younger and smaller-stature riders

Competitive Advantage:

Lightweight chassis, simple air-cooled 2-stroke engine, low purchase and maintenance cost, strong aftermarket support

Key Features:

195cc 2-stroke engine, 5-speed transmission with automatic clutch, hydraulic disc brakes, agile handling

📋 Manual Details

Document Info

Coverage Areas:

Routine maintenance, engine overhaul, fuel system, ignition, transmission, suspension, brakes, chassis, electrical

Manual Type:

Factory-style shop / service manual

Language:

English

Format:

Delivery:

Instant digital download

Binding:

Digital

📖 Manual Coverage

Systems Covered

Engine:

Complete teardown, inspection, rebuild, crankshaft and piston service

Fuel System:

Carburetor disassembly, cleaning, tuning, fuel tank and petcock service

Ignition System:

CDI diagnostics, stator and flywheel testing, spark plug specifications

Transmission and Clutch:

5-speed gearbox service, automatic clutch inspection and adjustment

Cooling:

Air-cooled cylinder fin inspection and maintenance

Lubrication:

2-stroke oil injection system and premix guidance

Suspension:

Front and rear suspension adjustment, shocks and linkage service

Brakes:

Hydraulic disc brake service, pad replacement, caliper and master cylinder rebuild

Wheels and Tires:

Wheel, hub and axle service, tire specifications

Steering:

Handlebar, steering stem and tie-rod inspection and adjustment

Electrical:

Wiring diagrams, lighting, switches, charging system testing

Procedures and Depth

Routine Maintenance:

Step-by-step scheduled service procedures with intervals

Troubleshooting:

Symptom-based diagnostic charts for engine, fuel, ignition, and chassis issues

Torque Specifications:

Full torque tables for fasteners throughout the machine

Technical Depth:

Complete teardown and rebuild level, suitable for professional shops and DIY owners

Special Tools:

Lists of required and recommended service tools

Parts Information:

Component identification, part numbering references, wear limits and clearances

📊 Manual Specifications

File & Compatibility

File Format:

PDF (searchable, bookmarked, zoomable)

Compatibility:

Windows, macOS, Linux, iOS, and Android — any device with a PDF reader

Requirements:

A PDF reader application (e.g. Adobe Acrobat Reader, free)

Searchability:

Fully text searchable for fast lookup of any topic

Print & Binding

Print Quality:

High-resolution digital pages, printable at full clarity

Binding Type:

N/A — digital download, no physical binding

Paper Type:

N/A — digital download, no physical paper

⚙️ Engine Specifications

Engine

Engine Type:

195cc air-cooled 2-stroke single cylinder

Displacement:

195cc

Bore x Stroke:

66mm x 57mm

Fuel System:

Mikuni carburetor with oil injection (or premix)

Lubrication:

Yamalube 2-stroke oil injection system

Ignition:

CDI electronic ignition

Starting:

Kick start

Cooling:

Air cooled

Performance

Transmission:

5-speed constant mesh with automatic clutch

🔧 Transmission

Transmission

Standard Transmission:

5-speed constant mesh manual gearbox

Clutch:

Automatic (centrifugal) clutch

Features:

Chain final drive, simple 2-stroke-friendly drivetrain with minimal rider clutching required

Final Drive:

Chain drive to rear axle

📐 Dimensions

Exterior and Weight

Wheelbase:

Approximately 43.3 in (1,100 mm)

Length:

Approximately 66.5 in (1,690 mm)

Curb Weight:

Approximately 309 lb (140 kg)

Seat Height:

Approximately 29.1 in (740 mm)

Ground Clearance:

Approximately 4.7 in (120 mm)

🛡️ Safety Features

Safety

Brakes:

Hydraulic disc brakes front and rear

Lighting:

Headlight and taillight

Crash Test Ratings:

N/A - ATVs are not assigned crash test ratings

Passive Features:

Footpegs, engine guards and kill switch; rider protective gear strongly recommended

Owner Requirements:

Recommended for riders 16 and older; helmet and eye protection advised

💡 Technology Features

Features

Instrumentation:

Basic gauge cluster with speedometer and indicator lights

Ignition:

CDI electronic ignition with keyed/kill switch

Audio System:

N/A - no audio or infotainment system on this model

Driver Assistance:

N/A - no electronic driver assistance features

🔧 Maintenance

Service and Fluids

Engine Oil:

Yamalube 2-stroke injection oil or equivalent TC-W3 oil

Transmission Oil:

SAE 10W-30 4-stroke motor oil, approx. 1.3 L capacity

Spark Plug:

Check/replace per schedule; NGK B9EG (verify against manual for exact year)

Drive Chain:

Regular lubrication and slack adjustment

Brake Fluid:

DOT 4 hydraulic brake fluid

Air Filter:

Foam element, clean and oil frequently in dusty conditions

Known Issues:

Top-end wear typical of 2-strokes; carburetor gumming from storage; crank seals aging

Service Intervals:

Full interval tables and procedures included in manual

📚 Vehicle History

History

Manufacturer:

Yamaha Motor Company, known for engineering quality and reliability

Model Evolution:

Introduced 1987; carried largely unchanged through 2006 as a simple, durable 2-stroke sport ATV; discontinued after 2006 due to emissions regulations

Production Location:

Japan

Reputation:

One of the longest-produced and most popular sport ATVs of its era

🏆 Awards & Recognition

Recognition

Market Recognition:

Longest-running 2-stroke sport ATV in its class, with a 20-year production run and large enthusiast following

Formal Awards:

N/A - no specific formal awards documented for this model

Brands

Brands

Brands

Brands

Brands

Brands

Brands

Categories

Brands

Categories

Categories

Brands

Categories

Brands

1987-2006 Yamaha BLASTER 200 ATV Shop Manual