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Hyster E60B E70B E80B E100B E120B (B098) Electric Forklift Trucks Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Hyster Model Series: E60B, E70B, E80B, E100B, E120B Model Code: B098 Vehicle Type: Electric counterbalance forklift truck Production Years Covered: Refer to the manual's application...
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Tipa: Hyster B098
Fornitore:
Cod: 178646
Tag:
B098
Hyster B098
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🏷️ Basic Information
Identification
Make:
Hyster
Model Series:
E60B, E70B, E80B, E100B, E120B
Model Code:
B098
Vehicle Type:
Electric counterbalance forklift truck
Production Years Covered:
Refer to the manual's application chart; coverage spans the B098 series production run
Manual Application:
All B098-series variants, capacities and mast configurations covered in this manual
Document Type:
Service Repair Workshop Manual
Language:
English
👋 Introduction
Target Audience
Primary Audience:
Forklift technicians and fleet maintenance departments
Secondary Audience:
Owners, operators and DIY mechanics performing in-house service
Skill Level:
Factory-level procedures written for trained personnel with basic tooling and lifting equipment
Position and Key Features
Product Class:
Four-wheel electric counterbalance truck, B098 generation
Advantages:
Electric drive eliminates exhaust emissions for indoor and cold-storage work; high-capacity lift range in one series
Key Features:
Battery-electric power with traction and hydraulic motor circuits, hydrostatic power steering, wet or dry brake options depending on build, hydraulic mast/carriage assembly
Manual Advantage:
One manual covers the whole capacity range, reducing the need for multiple documents per fleet
📋 Manual Details
Document Format
Format:
PDF
Delivery:
Instant digital download
Binding:
Digital
Language:
English
Searchable:
Yes - text searchable, zoomable and printable
Bookmarks:
Chapters bookmarked for navigation
Compatibility:
Windows PC, Mac, tablets and smartphones
Coverage and Scope
Coverage Areas:
General information, maintenance, hydraulic system, mast and carriage, electrical system, brakes, steering and chassis, troubleshooting
Manual Type:
Service Repair Workshop Manual
Page Count:
N/A - page count not confirmed for this download
📖 Manual Coverage
Systems Covered
General Information:
Safety warnings, identification, service schedules and maintenance intervals
Lubrication and Maintenance:
Lubrication points, fluid checks, scheduled service charts
Hydraulic System:
Lift cylinders, tilt cylinders, control valves, pumps, hoses and fittings
Mast and Carriage:
Chain adjustment, roller inspection, fork replacement, mast structural service
Electrical System:
Traction and hydraulic motor circuits, contactors, wiring diagrams, fuses
Brake System:
Service brakes, parking brake, hydraulic brake components
Steering and Chassis:
Power steering, drive axle, frame and chassis inspection
Drive Motors:
Traction motor and hydraulic pump motor service and inspection
Procedures Included
Diagnostics:
Symptom-based troubleshooting flowcharts and diagnostic trees
Hydraulic Testing:
Hydraulic pressure testing and leak diagnosis procedures
Electrical Testing:
Wiring continuity checks and component testing
Wear Limits:
Wear limit inspections and allowable tolerances for all components
Fasteners:
Tightening torque specifications for all fasteners
Disassembly and Assembly:
Step-by-step procedural diagrams with tool usage illustrations
Reference Material
Wiring Diagrams:
Detailed electrical schematics by system
Parts Diagrams:
Exploded-view diagrams with OEM part numbers
Component Location:
Identification and location guides
Special Tools:
Special service tool numbers with illustrations
Depth and Applicability
Technical Depth:
Factory-level procedures, tolerances and specifications
Parts Information:
OEM part numbers in exploded diagrams
Model Coverage:
All B098 models and variants - refer to the manual's application chart for specific build applicability
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Power Source
Source:
N/A - battery-electric forklift, no internal combustion engine
Motor Type:
Electric traction motor and separate hydraulic pump motor
Drive:
Electric, motor-driven traction axle
Performance and Systems
Rated Capacity Range:
60B through 120B capacity class - refer to the load chart in the manual
Performance Data:
Refer to the manual for rated capacity, travel and lift speed by model
Fuel System:
N/A - battery and electric control system, no fuel system
Specifications:
Voltage, motor ratings and control settings listed in the manual
🔧 Transmission
Drive Configuration
Standard Transmission:
N/A - electric drive, no conventional geared transmission
Drive Type:
Electric traction motor coupled to a drive axle reduction gear
Optional Transmission:
N/A - no factory transmission options for this series
Features
Control:
Electronic motor control for forward, reverse and speed regulation
Direction Change:
Forward/reverse selected by travel direction control
Service Points:
Inspect axle gearing, motor mounts and couplings per the manual
Lubrication:
Axle and reduction gear lubricant grade and capacity as specified in the manual
📐 Dimensions
Exterior
Wheelbase:
Refer to the dimensional drawings in the manual
Overall Length:
Varies by counterweight and mast - see the model-specific dimensional chart
Overall Width:
Model dependent - see the model-specific dimensional chart
Mast Height:
Depends on mast option - refer to the load chart and mast data in the manual
Weights
Curb Weight:
Varies by model, counterweight and mast - see the specification table
Rated Capacity:
Per model designation and load center - refer to the load chart in the manual
Battery Weight:
Included in operating weight for these electric trucks - refer to the battery specification
🛡️ Safety Features
Operational Safety
Ratings:
N/A - industrial truck, not subject to automotive crash-test rating programs
Operator Presence:
Seat or operator presence sensing on equipped builds
Overhead Guard:
Overhead guard as part of the standard operator compartment
Systems
Braking:
Service brake and parking brake systems with inspection limits in the manual
Stability:
Load chart and capacity placard govern safe operation
Electrical Protection:
Fuses and circuit protection - see the wiring diagrams in the manual
Maintenance Safety:
Safety warnings and lockout guidance in the general information section
💡 Technology Features
Controls and Instrumentation
Instrumentation:
Dash-mounted status and warning indicators - see the electrical chapter
Control System:
Electric motor control with direction and speed regulation
Infotainment:
N/A - no audio or infotainment system on this industrial truck
Driver Assistance:
N/A - no automotive driver assistance package; operator aids limited to specified truck options
🔧 Maintenance
Service Intervals
Interval Source:
Use the scheduled maintenance chart in the manual's general information section
Checks:
Hydraulic and gear oil levels, brake function, mast chains and rollers, tire condition
Periodic Tasks:
Battery watering and cleaning, fastener torque checks, hose and fitting inspection
Fluids and Wear Items
Hydraulic Fluid:
Capacity and grade specified in the manual - follow the listed manufacturer recommendation
Axle and Gear Lubricant:
Grade and capacity as specified in the manual
Battery:
Voltage and capacity per the model's battery specification - refer to the manual
Common Wear Items:
Mast chains, rollers, forks, brake linings, tires and contactor tips
Known Issues:
N/A - no factory-published defect list; inspect the troubleshooting chapter for known symptoms by system
📚 Vehicle History
Brand and Evolution
Manufacturer:
Hyster Company
Brand Heritage:
Hyster is a long-established manufacturer of lift trucks and material handling equipment
Model Evolution:
The B098 series followed earlier E-series electric counterbalance trucks
Production Location:
N/A - plant location not confirmed for this specific series
🏆 Awards & Recognition
Recognitions
Awards:
N/A - no specific awards documented for this industrial truck series
Recognition:
The E60B-E120B range is recognised in the field as a widely used electric counterbalance workhorse family
Notable Achievement:
N/A - not applicable to this product category