2002-2007 Suzuki King Quad 500 Workshop Service Manual

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🏷️ Basic Information Identification Make: Suzuki Model: King Quad 500 (LT-A500F) Vehicle type: All-terrain vehicle (ATV) Model years covered: 2002, 2003, 2004, 2005, 2006, 2007 👋 Introduction Market Position Target...

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Tipa: Atv

Fornitore:

Cod: 81705

Tag: Atv Manual Repair Guide Suzuki

Varianti di prodotto

Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

King Quad 500 (LT-A500F)

Vehicle type:

All-terrain vehicle (ATV)

Model years covered:

2002, 2003, 2004, 2005, 2006, 2007

👋 Introduction

Market Position

Target audience:

Professional ATV technicians and DIY owners servicing the Suzuki King Quad 500

Intended use:

Complete factory-level repair, overhaul and maintenance of the 2002-2007 King Quad 500

Advantages

Content source:

Same specifications and procedures available in an authorized Suzuki dealer service department

Value:

Dealer-level information at a fraction of shop labor and overhead costs

📋 Manual Details

Publication Details

Manual type:

Workshop / factory service manual

Page count:

459 pages

Language:

English

Printable:

Format & Delivery

File format:

Delivery method:

Instant electronic delivery via email

Binding:

Digital

📖 Manual Coverage

Systems Covered

Engine:

Complete engine and transmission disassembly and reassembly procedures

Fuel system:

Covered, including tune-up related servicing

Ignition system:

Covered

Lubrication system:

Covered

Exhaust system:

Covered

Electrical system:

Covered

Body / chassis:

Covered

Procedures Included

Tune-ups:

Step-by-step tune-up procedures

Maintenance:

Routine maintenance and servicing schedules and procedures

Removal & installation:

Component removal and installation procedures

Assembly & disassembly:

Full assemblies and disassemblies, including engine and transmission overhaul

Diagnostics:

Diagnostic and repair procedures to follow when trouble occurs

Technical Depth

Assumed skill level:

Assumes technician is fully conversant with general repair practices

Special tools:

Special tools identified by Suzuki special tool number and illustrated

Torque data:

Fastener tightening specifications included; torque wrench use emphasized

Proprietary components:

Instructions from respective component manufacturers included

Specifications:

Complete specifications matching dealer service department data

Parts Information

Parts data:

Component identification and manufacturer instructions for parts used on the King Quad 500

Part diagrams:

N/A - not specified for this manual

📊 Manual Specifications

File & Compatibility

File Format:

PDF (searchable, bookmarked, zoomable)

Compatibility:

Windows, macOS, Linux, iOS, and Android — any device with a PDF reader

Requirements:

A PDF reader application (e.g. Adobe Acrobat Reader, free)

Searchability:

Fully text searchable for fast lookup of any topic

Print & Binding

Print Quality:

High-resolution digital pages, printable at full clarity

Binding Type:

N/A — digital download, no physical binding

Paper Type:

N/A — digital download, no physical paper

⚙️ Engine Specifications

Engine

Engine:

Suzuki 493cc single-cylinder 4-stroke liquid-cooled engine

Valvetrain:

SOHC, 4-valve head

Cooling:

Liquid cooled

Fuel System

Fuel delivery:

Mikuni carburetor

Fuel capacity:

N/A - not specified for this model

🔧 Transmission

Transmission

Transmission:

Automatic V-belt CVT with high/low range and reverse

Drive:

Selectable 2WD / 4WD with locked front differential

Final drive:

Shaft drive

Starting system:

Electric start with recoil backup

📐 Dimensions

Exterior & Weight

Wheelbase:

N/A - not specified for this model

Length:

N/A - not specified for this model

Curb weight:

N/A - not specified for this model

🛡️ Safety Features

Safety

Brakes:

Front and rear hydraulic disc brakes

Passive features:

Full-length floorboards and durable steel frame

Crash test ratings:

N/A - ATVs are not subject to crash test ratings

💡 Technology Features

Features

Drive technology:

Selectable 2WD/4WD with front differential lock

Instrumentation:

Digital LCD instrument display

Infotainment:

N/A - utility ATV, not equipped

Driver assistance:

N/A - not applicable to this vehicle type

🔧 Maintenance

Service Intervals

Coverage:

Full factory maintenance schedule and routine servicing procedures included

Tune-ups:

Detailed tune-up procedures included

Fluids & Wear

Fluid specifications:

Lubrication and fluid specifications per Suzuki factory data

Common wear items:

CVT belt, brake pads, and carburetor servicing covered in procedures

Special tools:

Torque wrench and Suzuki special tools recommended for adjustments and repairs

📚 Vehicle History

Brand & Evolution

Manufacturer:

Suzuki Motor Corporation

Model heritage:

King Quad line introduced by Suzuki as a utility ATV; the 500 was produced for the 2002-2007 model years

Model evolution:

The King Quad 500 bridged the original King Quad 300 and the later 750 model

Production location:

N/A - not specified for this model

🏆 Awards & Recognition

Recognition

Reputation:

King Quad widely recognized as a leading utility ATV of its era

Formal awards:

N/A - not specified for this model

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2002-2007 Suzuki King Quad 500 Workshop Service Manual