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Austin Metro 1990 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Austin Model: Metro Year: 1990 Product Type: Workshop Repair Service Manual Product Format: PDF Download 👋 Introduction Market Position Vehicle Segment: Subcompact hatchback, popular in...
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🏷️ Basic Information
Identification
Make:
Austin
Model:
Metro
Year:
1990
Product Type:
Workshop Repair Service Manual
Product Format:
PDF Download
👋 Introduction
Market Position
Vehicle Segment:
Subcompact hatchback, popular in the UK and European markets for its compact size and practicality.
Competitive Analysis
Competitors 1990:
Ford Fiesta, Vauxhall Nova (Opel Corsa), Peugeot 205, Fiat Uno.
Key Features
Vehicle Philosophy:
Designed as an affordable and efficient small car, often praised for its interior space relative to its exterior dimensions, a testament to the Issigonis design influence.
Manual Value Proposition
Diy Savings:
Enables owners to perform a wide range of maintenance and repair tasks, potentially saving hundreds or thousands of dollars in labor costs.
Professional Use:
Identical in content to manuals used by local service and repair shops, providing professional-level diagnostic and repair information.
Completeness:
Stated as complete and intact, without missing or corrupt parts, offering the same level of detail as original factory manuals.
📋 Manual Details
Coverage Areas
General Maintenance:
Covered
Troubleshooting:
Covered
Engine Service Repair:
Covered
Transmission Service Repair:
Covered
Brake System:
Covered
Wiring Diagrams:
Covered
Electrical System:
Covered
Suspension:
Covered
Periodic Lubrication:
Covered
Steering:
Covered
Cooling System:
Covered
Fuel Injection Fuel System:
Covered
Emission System:
Covered
Heater Air Conditioning:
Covered
Engine Control System:
Covered
Chassis Body:
Covered
Restraint System:
Covered
Interior Trim:
Covered
Differential Drive Axle:
Covered
All Models Engines Trims Transmissions:
Yes
Page Count
Estimated Page Count:
Hundreds (actual number not specified but implied comprehensive coverage)
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF
Print Quality:
Full Printable
Zoom Functionality:
Yes
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed service, repair, and overhaul procedures for all engine variants, including disassembly, assembly, component specifications, and torque values.
Fuel System:
Comprehensive coverage of fuel injection systems (including types like Lucas L-Jetronic or similar fitted to 1990 models), fuel pumps, injectors, fuel lines, and tank servicing.
Ignition System:
Details on ignition timing, spark plugs, distributors, coils, and related electronic components.
Cooling System:
Information on radiators, water pumps, thermostats, coolant hoses, and fan systems.
Exhaust System:
Repair and replacement procedures for exhaust manifolds, catalytic converters, mufflers, and pipes.
Transmission Manual:
Service and repair of manual gearboxes, including clutch replacement, gear selection mechanisms, and internal component overhauls.
Transmission Automatic:
If fitted, coverage for automatic transmission service, fluid changes, and basic troubleshooting.
Drivetrain Differential:
Service and repair information for the differential and drive axles, including lubrication and bearing checks.
Suspension Front:
Detailed procedures for front suspension components, including shock absorbers, springs, control arms, and bushings.
Suspension Rear:
Information on rear suspension geometry, shock absorbers, and any specific linkages or subframes.
Steering System:
Repair and adjustment of the steering rack, tie rods, steering column, and power steering system (if equipped).
Brake System Front:
Front brake service, including disc pad replacement, caliper overhauls, and rotor inspection.
Brake System Rear:
Rear brake service, including drum or disc component maintenance.
Parking Brake:
Adjustment and repair of the parking brake mechanism.
Wheels Tires:
Information on tire pressures, wheel alignment specifications, and wheel balancing.
Body Chassis:
Structural repair, body panel replacement, door mechanisms, and hinge servicing.
Electrical System Lighting:
Headlights, taillights, interior lighting, and bulb specifications.
Electrical System Instruments:
Dashboard instruments, gauges, warning lights, and sensor diagnostics.
Electrical System Charging:
Alternator, battery, and charging system diagnostics.
Electrical System Starting:
Starter motor, ignition switch, and related circuits.
Electrical System Accessories:
Wipers, horn, power windows (if fitted), central locking (if fitted).
HVAC System:
Heater core, blower motor, ventilation controls, and air conditioning system service (if factory-fitted).
Restraint System:
Seat belt mechanisms and any passive restraint systems.
Interior Components:
Seating, dashboard, door panels, and trim piece removal and installation.
Procedures Included
Maintenance Tasks:
Routine checks, fluid level adjustments, filter replacements, spark plug changes, belt tensioning.
Troubleshooting Diagnostics:
Systematic fault finding, common problems and their solutions, diagnostic flowcharts.
Repair Rebuild:
Detailed step-by-step instructions for disassembling, repairing, and reassembling major vehicle components and systems.
Wiring Diagrams Interpretation:
Clear and comprehensive wiring schematics for all electrical circuits, including component identification and circuit tracing.
Lubrication Schedule:
Guidance on lubricant types, capacities, and periodic lubrication points.
Special Tool Usage:
Identification of required special tools for specific repair procedures.
Technical Depth
Depth Of Coverage:
Comprehensive, covering from basic maintenance to complex overhauls, suitable for both DIY enthusiasts and professional mechanics.
Diagnostic Information:
Includes detailed diagnostic procedures, fault codes (if applicable), and symptom-based troubleshooting.
Illustrations
Diagrams Drawings Photos:
Hundreds of detailed illustrations, drawings, and photos to guide each procedure.
Instructions
Instruction Format:
Numbered step-by-step instructions with detailed substeps, notes, cautions, and warnings.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
High-resolution, suitable for printing individual sections or the entire manual.
Binding Type
Binding Type:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 Cylinder, SOHC (likely A-Series or later K-Series variant for 1990 models)
Engine Variants
Available Displacements:
Commonly 998cc (1.0L), 1275cc (1.3L), and potentially 1397cc (1.4L) depending on market and specific trim.
Performance
Typical Horsepower Range:
Approx. 45-65 hp depending on engine size and tuning.
Typical Torque Range:
Approx. 50-70 lb-ft depending on engine size.
Fuel System
Fuel Delivery:
Likely a carburetor (e.g., SU or Weber) for base models, and fuel injection (e.g., single-point or multi-point) for higher-spec or later 1990 models.
Cooling System
Cooling Medium:
Water/Antifreeze mixture.
Lubrication
Oil Type Recommendation:
Specific viscosity grade and API service classification would be detailed in the manual (e.g., 10W-40 API SG or similar).
🔧 Transmission
Standard Transmission
Type:
4-speed Manual Transaxle
Optional Transmission
Type:
3-speed Automatic Transaxle (less common, but available on some variants)
Features
Clutch Type:
Dry, single-plate diaphragm spring clutch.
Fluid Specifications
Manual Transmission Fluid:
Specific gear oil specification (e.g., GL-4 rated) and capacity detailed in the manual.
📐 Dimensions
Exterior
Length:
Approximately 3,570 mm (140.6 in)
Width:
Approximately 1,590 mm (62.6 in)
Height:
Approximately 1,330 mm (52.4 in)
Wheelbase:
Approximately 2,286 mm (90.0 in)
Weights
Curb Weight:
Approximately 770-850 kg (1698-1874 lbs) depending on engine and equipment.
🛡️ Safety Features
Ratings
Crash Test Performance Era:
Early 1990s subcompacts generally had limited passive safety features compared to modern standards. Specific Euro NCAP or equivalent ratings for this era are less standardized.
Active Features
Brakes:
Disc front, drum rear brakes. ABS was not a common option for this model in 1990.
Passive Features
Seat Belts:
Standard front seat belts, potentially rear lap belts.
Body Structure:
Designed with a focus on occupant safety for its class and time, with crumple zones.
💡 Technology Features
Infotainment
Audio System:
Typically a basic AM/FM radio, often with cassette player. Factory-fitted options may vary.
Driver Assistance
ABS Availability:
Generally not fitted as standard or a common option for the 1990 model year.
Connectivity
Auxiliary Inputs:
Not typically featured in this era of vehicles.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 6,000 miles or 12 months, whichever comes first (refer to manual for exact specification).
Air Filter Replacement:
Recommended every 12,000-18,000 miles or annually.
Spark Plug Replacement:
Typically every 18,000-24,000 miles, depending on plug type.
Coolant Flush Interval:
Recommended every 24,000 miles or 2 years.
Fluid Specifications
Engine Oil Capacity:
Approx. 3.5-4.5 liters (depending on engine variant, refer to manual).
Coolant Capacity:
Approx. 5-6 liters (depending on engine variant, refer to manual).
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for exact specification).
Known Issues
Common Rust Areas:
Wheel arches, sills, floor pans, rear valence, front strut mounts.
Engine Related:
Carburetor tuning issues, potential gasket leaks, timing chain wear on older engines.
Suspension Wear:
Wear in suspension bushes, ball joints, and potential hydrolastic fluid system issues (if fitted on earlier models or specific variants).
Electrical Gremlins:
Can be prone to electrical faults due to wiring loom age and quality, especially concerning lighting and ignition systems.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Austin Rover Group, a British manufacturer with a long history in automotive production.
Model Evolution
Metro Development:
Successor to the Mini, designed by the same team (led by Sir Alec Issigonis), featuring a transverse engine and front-wheel drive layout.
1990 Updates:
The 1990 model year represents a later iteration of the Metro, which underwent several facelifts and technical revisions throughout its production run (launched in 1980).
Production
Production Period:
1980-1997
Manufacturing Locations:
Primarily Longbridge, Birmingham, United Kingdom.
🏆 Awards & Recognition
Recognitions
Design Awards:
While not a specific award winner for 1990, the Metro's interior packaging and design were noted for their efficiency and space utilisation, a hallmark of Issigonis designs.
Ratings
Reliability Reputation:
Varied depending on maintenance and specific models. Can be reliable if well-maintained, but older components can present challenges.