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2001-2004 Yamaha BLASTER Owners Manual
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🏷️ Basic Information Identification Make: Yamaha Model: Blaster (YFS200) Model Variant: YFS200 sport ATV, 2-stroke single Model Years Covered: 2001, 2002, 2003, 2004 Vehicle Type: Youth/entry-level sport all-terrain vehicle (ATV)...
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Type: Atv
Vendor:
Sku: 319925
Tags:
Atv
Manual
Repair Guide
Yamaha
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🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Blaster (YFS200)
Model Variant:
YFS200 sport ATV, 2-stroke single
Model Years Covered:
2001, 2002, 2003, 2004
Vehicle Type:
Youth/entry-level sport all-terrain vehicle (ATV)
👋 Introduction
Market Position
Target Audience:
Teenage and smaller adult riders entering sport ATV riding; also popular with trail riders and racers
Market Segment:
Entry-level 2-stroke sport quad
Competitive Analysis
Main Competitors:
Honda TRX250X/300EX, Suzuki QuadSport 250
Key Advantage:
Lightweight 2-stroke power, simple air-cooled design, low cost, huge aftermarket support
Reputation:
One of the longest-running and best-selling sport ATV models, largely unchanged for its production run
Key Features
Engine:
195cc air-cooled 2-stroke single
Transmission:
6-speed manual clutch
Chassis:
Steel swingarm rear suspension with Monoshock
Simplicity:
Kick start, no batteries or complex electronics to maintain
📋 Manual Details
Coverage
Coverage Areas:
Complete owners manual covering operation, controls, pre-ride inspection, maintenance schedules, and basic care
Model Years Covered:
2001-2004 Yamaha Blaster YFS200
Manual Type:
Factory owners manual (full version)
Format
File Format:
PDF
Delivery Method:
Instant high speed download
Printable:
Yes
Binding:
Digital
Requirements
Software:
Adobe PDF Reader
Compatibility:
All versions of Windows, Mac, and Linux
Language:
English
📖 Manual Coverage
Systems Covered
Engine:
195cc 2-stroke single, lubrication and cooling basics
Fuel System:
Carburetor, throttle cable, fuel tank and petcock
Drive Train:
Primary drive, wet clutch, 6-speed transmission, chain drive
Chassis:
Frame, swingarm, suspension arms and shock settings
Brakes:
Front drum brakes and rear hydraulic disc brake
Wheels & Tires:
Wheel removal, tire pressure, tire inspection
Electrical:
Ignition system, kill switch, lighting, spark plug service
Steering:
Handlebar, cable adjustment, tie rod inspection
Procedures Included
Pre-Ride Inspection:
Step-by-step checks before every ride
Break-In Procedure:
Engine and machine break-in instructions
Periodic Maintenance:
Interval-based lubrication and adjustment chart
Starting Procedure:
Cold start, warm start, and kick-starting technique
Loading & Transport:
Trailer loading and tie-down guidance
Cleaning & Storage:
Washing and long-term storage procedures
Troubleshooting:
Basic symptom-based troubleshooting guidance
Specifications:
Torque values, tire pressures, fluid capacities
Technical Depth
Level:
Owners manual - operation, scheduled maintenance, and owner-level service
Diagrams:
Illustrated instructions and labeled component diagrams
Tables:
Maintenance interval chart and specification tables
Parts Information
Part Numbers:
N/A - owners manual does not include a parts catalog
Torque Specs:
Key fastener torque values included where applicable
Fluids:
Approved gear oil and 2-stroke oil specifications listed
Spark Plug:
Specified plug type, gap, and torque included
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Engine
Primary Engine:
195cc air-cooled 2-stroke single cylinder
Engine Options:
Single engine - no other options offered in 2001-2004
Displacement:
195cc
Bore x Stroke:
66.0mm x 57.0mm
Cooling:
Air-cooled with fan-assisted flywheel
Lubrication:
Autolube oil injection system (Yamaha 2-stroke injection oil)
Starting:
Recoil kick start
Ignition:
CDI magneto ignition
Performance
Rated Output:
Approximately 20 horsepower at the crank, roughly 6,500-7,000 rpm
Top Speed:
Approximately 55 mph in stock form
Character:
Peppy mid-range 2-stroke power suited to trails and dunes
Compression Ratio:
N/A - not specified in owners manual
Fuel System
Type:
Mikuni VM24SS slide carburetor
Fuel Tank Capacity:
Approximately 3.1 gallons including reserve
Recommended Fuel:
Regular unleaded gasoline, premix not required due to Autolube
🔧 Transmission
Transmission
Standard Transmission:
6-speed constant mesh manual with wet multi-plate clutch
Optional Transmission:
N/A - automatics not offered on the Blaster
Primary Drive:
Chain primary to clutch
Final Drive:
Sealed O-ring type chain (specification per manual)
Shifting:
Left-foot sequential shifting, 1-down and 5-up pattern
Features
Clutch Adjustment:
Cable-adjustable free play, covered in the manual
Gear Oil:
Transmission shares engine cases; spec oil capacity and change interval listed in manual
Drive Chain Care:
Slack check, lubrication, and adjustment procedures included
📐 Dimensions
Exterior
Wheelbase:
Approximately 43.3 inches (1,100mm)
Overall Length:
Approximately 69.1 inches
Overall Width:
Approximately 40.7 inches
Overall Height:
Approximately 40.9 inches
Seat Height:
Approximately 29.1 inches
Ground Clearance:
Approximately 4.5 inches
Weights
Curb Weight:
Approximately 320 lbs (145 kg) ready to ride
Maximum Load:
N/A - confirm rider weight limit in manual, generally 185 lb (84 kg)
🛡️ Safety Features
Crash Test Information
Ratings:
N/A - ATVs are not crash tested like road vehicles; CPSC youth ATV guidelines apply
Age Recommendation:
Intended for riders 16 years and older per Yamaha warning labels
Active Features
Front Brakes:
Dual drum brakes, lever operated
Rear Brake:
Hydraulic single disc, right-foot pedal
Engine Kill Switch:
Handlebar-mounted tether lanyard kill switch
Parking Brake:
Rear brake lock mechanism
Steering Limiter:
Steering stop limits handlebar travel
Passive Features
Foot Guards:
Foot pegs and heel guards to keep feet clear of wheels
Frame Protection:
Steel frame with skid protection under driveline
Warning Labels:
Factory safety decals covered in the owners manual
Rider Equipment:
Manual stresses DOT-approved helmet, goggles, gloves, boots, and long sleeves
💡 Technology Features
Infotainment
Audio System:
N/A - sport ATV, no audio or infotainment equipment
Instrumentation:
Speedometer unit and neutral indicator light
Lighting:
Headlight and taillight (where equipped for the model year)
Driver Assistance
Electronic Aids:
None - the Blaster is a mechanical machine with no electronic rider aids
Ignition Cut:
Tether-type engine stop switch
🔧 Maintenance
Service Intervals
Routine Checks:
Pre-ride inspection before every ride per manual
Initial Service:
Break-in check and first fluid change after initial period per interval chart
Periodic Service:
Maintenance interval chart by calendar time and hours/miles in the manual
Storage:
Pre-storage and return-to-service procedures included
Fluid Specifications
2-Stroke Oil:
Yamalube 2-stroke oil via Autolube injection tank
Transmission/Engine Oil:
SAE 10W-30 API SE or higher (per manual spec)
Brake Fluid:
DOT 4 for rear hydraulic disc
Chain Lube:
Chain lubricant or gear oil applied to drive chain
Known Issues / Common Wear Items
Spark Plug:
Fouling common on 2-strokes; carry a spare of the spec plug
Drive Chain:
Stretch and wear - check slack regularly and lubricate often
Carburetor:
Pilot jet gumming after storage; drain fuel when parked long-term
Recoil Starter:
Rope and spring wear items on kick-start models
Front Brakes:
Drum shoes and cables wear; adjust and inspect at intervals
Crank Seals:
Aging seals can cause lean running; inspect on higher-hour machines
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, founded 1955, Japan
ATV Lineage:
Yamaha built its ATV reputation on the Tri-Z and subsequent four-wheel sport quads
Model Evolution
Introduction:
Blaster introduced in 1988 as an affordable 2-stroke sport ATV
2001-2004:
Largely carryover design with front hydraulic disc brake and minor refinements
End of Production:
Discontinued after 2006, replaced in spirit by the Raptor 250
Production Location
Production:
Manufactured by Yamaha Motor in Japan
🏆 Awards & Recognition
Recognition
Market Recognition:
Widely regarded as the best-selling 2-stroke sport ATV of its era
Longevity:
Nearly 20-year production run with minimal changes, a testament to the original design
Aftermarket Support:
One of the most extensively supported ATVs for performance parts and racing upgrades
Formal Awards:
N/A - no specific industry awards documented for this model