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BMW R1150RT Complete Workshop Manual 2001-2005

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The BMW R1150RT, produced between 2001 and 2005, is a high-end touring motorcycle engineered for comfort, performance, and long-distance riding. It is characterized by its robust boxer-twin engine, shaft drive,...
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Type: Motorcycle
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Sku: 123914
BMW R1150RT Complete Workshop Manual 2001-2005
The BMW R1150RT, produced between 2001 and 2005, is a high-end touring motorcycle engineered for comfort, performance, and long-distance riding. It is characterized by its robust boxer-twin engine, shaft drive, and integrated ABS. This model builds upon a heritage of producing technically advanced and reliable machines, offering a sophisticated package with adjustable ergonomics and a focus on rider and passenger comfort. The R1150RT was a flagship touring model, competing with other premium touring motorcycles of its era. This comprehensive workshop service repair manual provides detailed coverage for all mechanical and electrical systems of the BMW R1150RT, spanning from basic maintenance to complex repairs. It includes in-depth procedures for engine, transmission, brakes, electrical systems, chassis, and bodywork. The manual is designed to assist owners, mechanics, and technicians by offering clear instructions, troubleshooting guides, and essential technical specifications, ensuring the vehicle remains in optimal condition and performance.
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150RT
Year:
2001-2005
Codes
Engine Codes:
Likely all R1150 series Boxer-twin engines used in the RT variant
👋 Introduction
Market Position
Positioning:
High-end touring motorcycle, offering comfort, performance, and advanced features for long-distance riding.
Competitive Analysis
Competitors:
Honda Pan European, Yamaha FJR1300, Kawasaki GTR1400, Triumph Trophy
Key Features
Features:
Characterized by its boxer-twin engine, shaft drive, integrated ABS, adjustable ergonomics, and robust build quality.
📋 Manual Details
Coverage Areas
Coverage:
All models and repairs A-Z, Mechanical & Electrical
Page Count
Estimated Page Count:
Varies by specific edition, but typically 400-700+ pages for comprehensive workshop manuals
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Engine removal/installation, cylinder head, valve train, engine block, lubrication, intake/exhaust systems, cooling, fuel, emissions, ignition, timing
Transmission:
Manual Transmission, Clutch, Differential, Driveshaft
Brakes:
Brakes (including ABS), brake fluid, calipers, lines, master cylinder
Electrical:
Complete electrical system, wiring diagrams, ignition, starting, charging, lighting, instrumentation, SRS (Supplemental Restraint System)
Chassis:
Steering, suspension (front and rear), wheels, tires, frame
Bodywork:
Body panels, fairings, seats, luggage systems, heating and air conditioning, automatic climate control
Procedures Included
Maintenance:
Routine maintenance, tune-up procedures, oil changes, filter replacements, fluid checks and changes
Repair:
Comprehensive repair procedures for all covered systems, troubleshooting guides, diagnostic procedures
Installation:
General removal & installation instructions for major components and systems
Technical Depth
Depth:
Extensive detail covering basic maintenance to complete engine rebuilds and complex electrical diagnostics.
📊 Manual Specifications
File Format
Format Details:
PDF, PC/MAC compatible, printable pages, searchable text likely
Print Quality
Quality:
Professional quality, designed for clarity with detailed pictures and diagrams
Binding Type
Binding:
Not applicable (digital download), printable format
Paper Type
Paper:
Not applicable (digital download), printable on any paper type
⚙️ Engine Specifications
Primary Engine
Type:
BMW Boxer-twin, four-stroke, air/oil-cooled
Displacement:
1130 cc (1150 cc designation)
Performance
Horsepower Est:
Approx. 95 hp @ 7250 rpm
Torque Est:
Approx. 98 Nm (72 lb-ft) @ 5250 rpm
Fuel System
System:
Electronic Fuel Injection (EFI), Bosch Motronic
Engine Management
Ignition:
Digital ignition, dual spark plugs per cylinder
🔧 Transmission
Standard
Type:
6-speed manual transmission
Optional
Clutch:
Single dry clutch (power taken from crankshaft before gearbox)
Features
Drive Type:
Shaft drive (Paralever rear suspension system)
📐 Dimensions
Exterior
Length Est:
Approx. 2230 mm (87.8 in)
Width Est:
Approx. 930 mm (36.6 in)
Weights
Dry Weight Est:
Approx. 250 kg (551 lbs)
Wet Weight Est:
Approx. 279 kg (615 lbs)
🛡️ Safety Features
Ratings
ABS:
BMW Integral ABS (optional/standard depending on market/trim)
Active Features
Braking System:
Hydraulic disc brakes, front and rear, with integral ABS
Passive Features
Lighting:
Halogen headlight, integrated turn signals
💡 Technology Features
Infotainment
Audio System:
Optional integrated radio/cassette or CD player with handlebar controls, often linked to rider communication systems.
Driver Assistance
ABS:
Integral ABS, providing linked front and rear braking actuation when the brake lever is applied, with independent ABS modulation.
Connectivity
Diagnostics:
OBD-II compatibility for engine management diagnostics (likely requires specialized BMW diagnostic tools or adapter).
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Check manual for specifics.
Valve Adjustment:
Recommended every 20,000 km (12,000 miles). Accessible via cylinder head covers.
Fluid Specifications
Engine Oil:
SAE 20W-50 or 15W-50 motorcycle oil, meeting BMW specifications (e.g., API SG/SH or JASO MA).
Brake Fluid:
DOT 4, or DOT 5.1 for ABS systems if specified by BMW. Always verify with the manual.
Gearbox Oil:
Hypoid gear oil SAE 80W-90, API GL-5.
Final Drive Oil:
Hypoid gear oil SAE 80W-90, API GL-5. Often a different specification than gearbox. Check manual.
Known Issues
Common Problems:
Potential for wear on the splines of the driveshaft/final drive, fuel pump issues, occasional alternator problems, and ABS sensor failures. Clutch slave cylinder leaks can occur.
Technical Specs
Spark Plugs:
Dual spark plugs per cylinder (e.g., NGK CR9EK and BP5ES-11 or equivalent). Consult manual for exact types.
Tire Pressures Front Est:
Typically 2.5 bar (36 psi) solo, 2.9 bar (42 psi) with passenger/load.
Tire Pressures Rear Est:
Typically 2.9 bar (42 psi) solo, 3.2 bar (46 psi) with passenger/load.
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad, a division of Bayerische Motoren Werke AG, has a long history of producing reliable and technically advanced motorcycles, particularly known for its boxer-twin engines and shaft drive.
Model Evolution
Evolution:
The R1150RT is a successor to the R1100RT, building upon its touring capabilities with a larger displacement engine, improved ergonomics, and refined features. It was a flagship touring model in BMW's lineup.
Production
Production Period:
2001-2005 (covering the manual's scope)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The R1150RT was well-regarded in its time for its touring comfort, durability, and sophisticated engineering. Often cited as a benchmark for long-distance touring motorcycles.
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