Model:
Caravan (Dodge Caravan / Chrysler Voyager platform)
Model Variant:
Minivan, including short-wheelbase and Grand Caravan long-wheelbase versions
Production Years Covered:
2001, 2002, 2003, 2004, 2005, 2006, 2007
Target Audience:
Families and fleet buyers seeking a practical, versatile minivan with available 7-passenger seating
Primary Competitors:
Honda Odyssey, Toyota Sienna, Ford Freestar, Chevrolet Uplander
Key Advantage:
Lower price point than rivals, wide range of configurations, straightforward mechanicals suited to DIY servicing
Key Features:
Stowable seating, sliding rear doors, broad engine selection, available all-wheel drive on early years
Coverage Areas:
Complete service, repair and workshop procedures for all 2001-2007 Caravan systems
Manual Type:
Factory-style service repair workshop manual
Delivery Method:
Instant digital download, no shipping required
Usage:
Unlimited access; view, print and reuse as many times as needed
Engine:
Complete mechanical service, cylinder head, timing, lubrication and cooling
Fuel and Emissions:
Fuel delivery, injection, throttle body, emission control systems
Ignition and Electrical:
Starting, charging, wiring diagrams, connectors and component locations
Transmission and Transaxle:
Automatic and manual transaxle service, overhaul and adjustment
Driveline:
Differential, axles, CV joints, transfer case on AWD models
Suspension:
Front and rear suspension, alignment procedures and specifications
Steering:
Power steering gear, pump, linkage and wheel alignment
Brakes:
Disc and drum brakes, ABS, master cylinder, bleeding procedures
Heating and Air Conditioning:
HVAC components, refrigerant service, blower and control diagnostics
Body:
Panels, bumpers, sliding doors, liftgate, trim and interior
Restraints:
Airbag system, seat belts, child seat anchors
Wipers and Washers:
Wiper motor, linkage, washer system service
Step-by-Step Repair:
Detailed instructions and step-by-step diagrams for all workshop procedures
Diagnostics:
Troubleshooting charts and fault-finding procedures
Torque Specifications:
Factory torque values for fasteners throughout the vehicle
Wiring Diagrams:
Complete electrical schematics
Technical Depth:
Full teardown and rebuild level, suitable for professionals and DIY owners
Part Numbers:
Factory part numbers referenced in service procedures
Exploded Views:
Component diagrams and illustrations for assembly reference
Fluid Capacities:
Factory fluid types and fill quantities
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
Base Engine:
2.4L DOHC 16-valve 4-cylinder
Optional Engines:
3.3L OHV V6; 3.8L OHV V6
Late-Production V6:
3.8L V6 continued through 2007; 4.0L SOHC V6 available on 2007
Fuel System:
Sequential multi-port electronic fuel injection
Fuel Type:
Regular unleaded gasoline
Cooling:
Liquid-cooled, radiator with electric cooling fans
Wheelbase:
Approx. 113.3 in (short wheelbase); approx. 119.3 in (Grand Caravan)
Length:
Approx. 189 in (short wheelbase); approx. 200 in (Grand Caravan)
Body Style:
4-door minivan with sliding rear doors
Curb Weight:
Approx. 3,700-4,300 lb depending on engine, drivetrain and wheelbase
Crash Test Ratings:
NHTSA and IIHS results available for this generation; consult official publications for year-specific scores
Active Features:
4-wheel ABS brakes, traction control on select models
Passive Features:
Front airbags, side-impact airbags on later years/optional, three-point seat belts, child seat tether anchors (LATCH)
Audio System:
AM/FM radio with CD player; cassette on early years; optional premium Infinity sound system
Available Options:
Rear-seat entertainment (VCR/DVD) on upper trims
Driver Assistance Features:
Limited for this era; ABS and traction control were the primary assists
Power Accessories:
Power sliding doors and power liftgate available on higher trims
Oil and Filter:
Change every 3,000-5,000 miles depending on driving conditions
Transmission Fluid:
Inspect regularly; fluid and filter service per severe-use schedule
Coolant:
Replace per scheduled maintenance interval
Spark Plugs:
Replace at scheduled tune-up intervals per service schedule
Engine Oil:
API-rated detergent oil, viscosity per owner's manual for climate
Coolant:
Ethylene glycol antifreeze (HOAT specified for later years)
Common Wear Items:
Brake pads and rotors, CV joints, sway bar links, ball joints, tie rod ends, water pump and timing belt on 2.4L, power steering components
Known Issues:
Front suspension wear, automatic transmission fluid maintenance critical for longevity, sliding door mechanism adjustments
Manufacturer:
Chrysler Corporation / DaimlerChrysler AG (from 1998)
Model Evolution:
Introduced 1984 as a pioneering minivan; the 2001-2007 generation (4th generation, RS platform) brought a smoother ride, available all-wheel drive, and refined interior with stowable seating
Production Location:
Windsor, Ontario, Canada and St. Louis, Missouri, USA
Platform:
Chrysler RS/SG minivan platform
