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DUCATI 620 DARK ie 2002 Parts CatalogUE I-GB-F-D-E

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This document pertains to the 620 Dark IE, a model produced around 2002. As part of the iconic Monster family, this motorcycle is celebrated for its distinctive styling, engaging riding...
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Type: Motorcycle
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Sku: 135344
DUCATI 620 DARK ie 2002 Parts CatalogUE I-GB-F-D-E
This document pertains to the 620 Dark IE, a model produced around 2002. As part of the iconic Monster family, this motorcycle is celebrated for its distinctive styling, engaging riding experience, and the performance characteristic of L-twin engines. The 'Dark' variant typically features a matte black aesthetic, while the 'IE' designation signifies its electronic fuel injection system. Engineered with a steel trellis frame and a 618 cc L-twin, four-stroke engine featuring Desmodromic valve actuation, the 620 Dark IE offers a blend of Italian design and performance, making it a notable entry in the naked sportbike category of its time. This parts catalogue serves as an indispensable resource for owners, mechanics, and technicians of the 620 Dark IE. It provides comprehensive coverage of all major vehicle systems, including the engine, fuel system, electrical components, chassis, frame, braking system, and transmission. The manual's primary function is to offer detailed illustrations, exploded views, and part numbers, facilitating accurate identification and ordering of replacement parts. This level of detail is crucial for diagnosing issues, performing maintenance, and ensuring the longevity and optimal performance of the motorcycle, thereby enabling efficient and informed repairs.
🏷️ Basic Information
Identification
Make:
Ducati
Model:
620 Dark IE
Year:
2002
Variant:
Dark IE
Product Type:
Parts Catalogue
👋 Introduction
Market Position
Target Audience:
Ducati 620 Dark IE owners, independent motorcycle mechanics, Ducati dealerships, and enthusiasts focused on DIY maintenance and repairs.
Competitive Analysis
Value Proposition:
Provides significant cost savings by enabling accurate part ordering, reducing reliance on potentially expensive dealership-specific services for parts identification. Empowers owners to perform informed repairs.
Key Features
Core Benefit:
Comprehensive part identification and numbering for all components of the Ducati 620 Dark IE, ensuring correct part acquisition.
Utility:
Essential tool for diagnostics, part replacement, and maintaining the motorcycle in optimal condition.
📋 Manual Details
Coverage Areas
Languages:
English, German, French, Italian, Spanish
Page Count
Estimated Pages:
Varies by edition, typically 200-400 pages for a comprehensive parts catalog.
Manual Type
Type:
Parts Catalogue
Format
Digital Format:
Likely PDF (Printable, Searchable)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine assembly, internal components (crankshaft, pistons, rings, cylinder head, valves, camshafts, tensioner), carburetor assembly and components, air cleaner, air suction valve.
Fuel System:
Carburetor assembly and components, fuel lines, fuel pump (if applicable).
Electrical System:
Alternator, battery, cable switch, wiring harnesses, ignition system components (spark plugs, coils - likely implicit).
Chassis And Frame:
Frame, front brake caliper, front brake master cylinder, clutch components, crankcase.
Bodywork And Trim:
Implied through general part breakdowns, though not explicitly listed in provided snippet.
Exhaust System:
Implied through general part breakdowns.
Suspension And Steering:
Front brake caliper, master cylinder suggest front end, likely includes forks and associated components.
Braking System:
Front brake caliper, front brake master cylinder.
Cooling System:
Air-cooled engine, no liquid cooling components listed.
Procedures Included
Part Identification:
Detailed illustrations, diagrams, and depth illustrations for all parts.
Part Number Lookup:
Essential for ordering correct replacement parts from dealerships or aftermarket suppliers.
Assembly Disassembly Reference:
Illustrations facilitate understanding of component relationships and installation order.
Troubleshooting Guidance:
Indirectly, by identifying correct parts for replacement when diagnosing issues.
Technical Depth
Level Of Detail:
Highly detailed, focused on exploded views, part numbers, and component relationships. Essential for accurate part sourcing and replacement.
📊 Manual Specifications
File Format
Typical Format:
Digital PDF, optimized for printing and screen viewing.
Print Quality
Expected Quality:
High-resolution images and crisp text for clear visibility of diagrams and part numbers.
Binding Type
If Printed:
Spiral-bound or perfect-bound for lay-flat usability in a workshop environment.
Paper Type
If Printed:
Durable, possibly glossy or semi-gloss paper to withstand workshop conditions and enhance image clarity.
⚙️ Engine Specifications
Primary Engine
Type:
L-Twin, four-stroke, Desmodromic valve actuation
Displacement:
618 cc (actual displacement may be slightly rounded in model name)
Bore X Stroke:
Approximately 78 mm x 64 mm (typical for this engine family, requires confirmation from full manual)
Performance
Horsepower:
Around 63 HP @ 9500 RPM (typical for the 620 engine, specific to 2002 model)
Torque:
Around 50 Nm @ 7750 RPM (typical for the 620 engine, specific to 2002 model)
Fuel System
Induction:
Fuel injected (IE denotes Electronic Injection). Likely a single throttle body system.
Fuel Type:
Unleaded gasoline
Ignition System
Type:
Electronic ignition
Lubrication System
Type:
Wet sump
Cooling System
Type:
Air-cooled
🔧 Transmission
Standard
Type:
6-speed, constant mesh
Features
Clutch:
Wet multi-plate clutch, hydraulically operated
Final Drive
Type:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Approximately 1400-1450 mm (typical for this class of Ducati)
Weights
Dry Weight:
Around 175-185 kg (typical for this model)
Wet Weight:
Around 195-205 kg (with fluids, typical)
Fuel Capacity
Tank Volume:
Approximately 15 liters (typical for this model)
🛡️ Safety Features
Active Features
Brakes:
Dual disc front brake with hydraulic caliper, single disc rear brake.
Passive Features
Frame Construction:
Steel trellis frame for rigidity and rider feedback.
💡 Technology Features
Infotainment
Features:
Basic instrumentation typical for the era: speedometer, tachometer, odometer, trip meter. No advanced infotainment systems.
Driver Assistance
Features:
None. This is a motorcycle from 2002, pre-dating advanced rider aids like ABS or traction control on this model.
Connectivity
Features:
None.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 6,000-7,500 km or annually. Refer to the official service manual for exact intervals.
Desmo Service:
Valve clearance checks and adjustments (Desmodromic service) are critical and typically scheduled every 12,000-24,000 km, depending on the specific engine and manufacturer recommendation. The parts catalog will assist in identifying components for this service.
Fluid Specifications
Engine Oil:
Typically SAE 15W-50 or 20W-50, JASO MA certified motorcycle-specific oil. Specific Ducati part numbers or recommended API ratings would be found in a full service manual.
Clutch Fluid:
DOT 4 or DOT 5.1 brake fluid (check reservoir cap for exact specification).
Brake Fluid:
DOT 4 brake fluid.
Known Issues
Electrical Connections:
While not explicitly covered by a parts catalog, poor electrical connections can be a common issue in older motorcycles. This catalog can help identify specific connectors and wiring for replacement.
Desmo Valve Adjustment:
Crucial for engine performance and longevity. Incorrect adjustment can lead to poor running or engine damage. The parts catalog provides the necessary components for this.
Filters
Oil Filter Part Number:
Specific part numbers would be listed in the catalog (e.g., HiFloFiltro HF152 or OEM equivalent).
Air Filter Part Number:
Specific part numbers would be listed in the catalog (e.g., K&N RU-2700 or OEM equivalent).
📚 Vehicle History
Brand Heritage
Legacy:
Ducati, an Italian manufacturer renowned for its performance motorcycles, particularly its L-twin engines and trellis frames, dating back to 1926.
Model Evolution
620 Dark Ie Lineage:
Part of Ducati's Monster family, a line of naked sportbikes known for their distinctive styling and engaging riding experience. The 'Dark' variants typically featured matte black finishes. The 'IE' suffix signifies Electronic Fuel Injection.
Production
Production Years:
The Ducati 620 IE was produced around the early to mid-2000s, with the 2002 model being an early iteration.
🏆 Awards & Recognition
Recognitions
Model Specific:
While the 620 Dark IE itself may not have specific widely publicized awards, the Ducati Monster line is consistently praised for its iconic design, handling, and rider engagement, often featuring in 'best naked bike' lists for its era.
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