Model Variant:
BA Falcon series (including XT, Futura, Fairmont, XR6, XR8)
Production Years Covered:
2003 (BA series; manual content applicable to BA Falcon platform)
Market:
Australia (Ford Australia built model)
Target Audience:
Professional technicians and DIY owners servicing the BA Falcon; a full-size Australian family sedan also used as fleet, taxi, and performance variants
Competitive Advantage:
Rear-wheel-drive layout with locally engineered six-cylinder and V8 engines, strong parts availability, and proven durability made the Falcon a mainstay against the Holden Commodore
Key Features:
Barra 182 4.0L DOHC inline-six, optional Boss 260 5.4L V8, independent rear suspension, fully serviced via this workshop manual
Coverage Areas:
Complete engine, driveline, chassis, electrical, and body coverage for the 2003 Falcon
Page Count:
N/A - complete factory-level manual, exact page count not specified
Manual Type:
Service Repair Workshop Manual
Delivery Method:
Instant digital download on completion of payment - no shipping, no CD
Printing:
All pages printable; print only the procedures you need for the workshop
Compatibility:
Works on PC, Mac, tablet, and smartphone PDF readers
Engine Mechanical:
Complete teardown, inspection, machining limits, and rebuild procedures for the 4.0L Barra inline-six
Engine Lubrication:
Oil pump, pressure testing, filter and circuit specifications
Cooling System:
Radiator, thermostat, water pump service and testing
Fuel and Emissions:
Fuel delivery, injection system, and emission control diagnostics
Ignition and Engine Control:
PCM diagnostics, sensor testing, coil-on-plug ignition service
Starting and Charging:
Starter, alternator, and battery system testing
Transmission:
Automatic and manual gearbox overhaul, adjustment, and diagnostics
Clutch and Driveline:
Clutch service, driveshaft, and differential procedures
Suspension:
Front and independent rear suspension service, alignment specifications
Steering:
Power steering system service and diagnosis
Brakes:
Disc and drum brake service, ABS diagnostics
Heating and Air Conditioning:
HVAC components, refrigerant service, controls diagnosis
Body and Interior:
Panels, trim, doors, locks, windows, and seats
Electrical Systems:
Wiring schematics, connector locations, circuit testing
Diagnostics:
Fault code retrieval, symptom-based troubleshooting, and systematic diagnosis
Step-by-Step Repairs:
Numbered procedures with torque specs and special tool references
Illustrations:
Detailed illustrations, exploded diagrams, and wiring schematics throughout
Specifications:
Complete torque values, clearances, and adjustment data
Parts Information:
Part identification, exploded views, and overhaul data for rebuild and refurbishment work
Wear Items:
Service limits for brakes, clutch, bearings, and seals
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
Standard Engine:
4.0L (3984 cc) Barra 182 DOHC 24-valve inline-six
Optional Engine:
5.4L Boss 260 DOHC 32-valve V8 (XR8); Barra E-Gas LPG variant also available
Fuel System:
Sequential multi-port electronic fuel injection
Power (Barra 182):
Approximately 182 hp (136 kW)
Torque (Barra 182):
Approximately 284 lb-ft (385 Nm)
Fuel Type:
Regular unleaded petrol (91 RON); dedicated LPG on E-Gas models
Scheduled Service:
Full procedures for routine interval service per the factory schedule
Engine Oil and Filter:
Oil capacity and grade specifications included; typical change interval 6,200 miles (10,000 km)
Other Fluids:
Coolant, brake fluid, and transmission fluid service intervals and procedures covered
Engine Oil:
SAE viscosity and capacity specifications listed in the manual
Coolant:
Long-life ethylene glycol coolant specification
Transmission Fluid:
Correct ATF specification and fill procedure for the electronic automatic
Brake Fluid:
DOT 3 or DOT 4 specification
Known Issues:
ignition coil and idle control issues on high-mileage Barra sixes, front suspension bush wear, and transmission service neglect are common; diagnostics and fixes are covered
Wear Items:
Brake pads/rotors, clutch components, ball joints, and shocks covered with service limits
Manufacturer:
Ford Motor Company - built by Ford Australia; the Falcon nameplate ran continuously in Australia from 1960 through 2016
Model Evolution:
The 2003 Falcon launched the BA series, an extensive update of the AU platform with new Barra engines, refined styling, and independent rear suspension across the range
Production Location:
Campbellfield, Victoria, Australia (Broadmeadows plant)
Model Year:
2003 (BA series launch year)
