BMW E60 E61 5 Series Workshop Manual 2004-2010

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🏷️ Basic Information Identification Make: BMW Model: 5 Series Chassis Code: E60 (Sedan), E61 (Touring/Wagon) Production Years Covered: 2004, 2005, 2006, 2007, 2008, 2009, 2010 Generation Generation Code: E60/E61 Generation...

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Type: Car

Vendor:

Sku: 309403

Tags: 2004 2005 2006 2007 2008 2009 2010 5 Series BMW Car Cars E60 E61

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

5 Series

Chassis Code:

E60 (Sedan), E61 (Touring/Wagon)

Production Years Covered:

2004, 2005, 2006, 2007, 2008, 2009, 2010

Generation

Generation Code:

E60/E61

Generation Introduction Year:

Codes

Vin Decoder Starting Year:

👋 Introduction

Market Position

Segment:

Executive Sedan and Wagon segment

Target Audience:

Professionals, luxury car enthusiasts, performance-oriented drivers

Competitive Analysis

Key Competitors:

Mercedes-Benz E-Class, Audi A6, Lexus GS, Jaguar XF

Key Features

Engineering Philosophy:

Driving dynamics, premium comfort, advanced technology, sophisticated design

Platform Technology:

Rear-wheel drive bias (with xDrive AWD option), advanced suspension systems (e.g., Adaptive Drive, Active Roll Stabilization)

📋 Manual Details

Coverage Areas

General Maintenance:

Included

Components Repair:

Included

Troubleshooting:

Included

Engine Service Repair:

Included

Transmission Service Repair:

Included

Brake System:

Included

Electrical System:

Included

Suspension:

Included

Wiring Diagrams:

Included

Periodic Lubrication:

Included

Steering:

Included

Cooling System:

Included

Fuel Injection Fuel System:

Included

Emission System:

Included

Heater Air Conditioning:

Included

Engine Control System:

Included

Chassis Body Repair:

Included

Restraint System:

Included

Interior:

Included

Differential Drive:

Included

Axle:

Included

Body And Frame:

Included

Exhaust System:

Included

HVAC System:

Included

Lighting System:

Included

Multimedia System:

Included

Doors And Windows:

Included

Seats:

Included

Security System:

Included

Instrument Panel And Gauges:

Included

Diagnostics:

Included

Diagnostic Trouble Codes DTCs:

Included

Software Updates And Coding:

Covered extensively

Page Count

Estimated Page Count:

Comprehensive, likely over 2000 pages (typical for full workshop manuals)

Manual Type

Type:

Workshop Manual / Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain Components:

Engine, transmission, driveline, exhaust

Chassis Components:

Suspension, steering, brakes, wheels, tires

Electrical And Electronics:

ECU, sensors, actuators, lighting, infotainment, body electronics, wiring diagrams

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspection/replacement

Diagnostic Procedures:

Troubleshooting guides, DTC interpretation, symptom-based diagnostics

Repair And Rebuild:

Detailed step-by-step instructions for component removal, overhaul, and installation

Specifications And Tolerances:

Torque values, clearances, alignment specs

Wiring Diagrams Interpretation:

Detailed schematics for all electrical circuits

Technical Depth

Depth:

Comprehensive, suitable for professional technicians and advanced DIYers

Diagnostics Level:

Advanced, including OBD-II diagnostics and module testing

Rebuild Level:

Complete engine and transmission rebuild procedures

📊 Manual Specifications

File Format

File Type:

PDF (.pdf)

Searchability:

Likely text-searchable, allowing quick access to specific information

Print Quality

Print Readability:

Designed for digital viewing, printable with good clarity

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine Options

Available Engines:

Inline-4, Inline-6, V8 gasoline and diesel engines

Common Gasoline Engines:

N52B30 (3.0L I6), N54B30 (3.0L Twin-Turbo I6), N62B40/B44/B48 (4.0L/4.4L/4.8L V8)

Common Diesel Engines:

M47D20 (2.0L I4 Turbo Diesel), M57D30 (3.0L I6 Turbo Diesel)

Performance Typical

Horsepower Range:

170 hp to 400+ hp depending on engine and tune

Torque Range:

230 lb-ft to 450+ lb-ft depending on engine

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), direct injection on some models

Engine Management

ECU Systems:

Bosch Motronic or similar advanced engine control units

🔧 Transmission

Standard Transmission

Transmission Type:

6-speed manual (less common in North America), 6-speed automatic (Steptronic), 7-speed DCT (on some later models)

Optional Transmission

All Wheel Drive:

xDrive all-wheel drive system available on select models

Features

Automatic Transmission Features:

Adaptive shift logic, sport mode, manual mode (Steptronic)

Fluid Specification

Automatic Transmission Fluid Atf:

BMW ATF-3 (or equivalent, consult manual for exact specification)

📐 Dimensions

Exterior

Body Styles:

4-door Sedan (E60), 5-door Touring/Wagon (E61)

Wheelbase:

Approximately 116.4 inches (2957 mm)

Length:

Approximately 191.1 inches (4855 mm) for sedan

Weights

Curb Weight:

Varies significantly by engine and options, typically 3600-4200 lbs (1633-1905 kg)

🛡️ Safety Features

Ratings

NHTSA Ratings:

Generally high ratings for its time, consult specific year/model for exact data

IIHS Ratings:

Good ratings in frontal, side, and rear impact tests

Passive Features

Airbags:

Front, side-impact, curtain airbags standard

Seatbelts:

Three-point seat belts with pretensioners

Active Features

Anti-lock Braking System

Dynamic Stability Control (including traction control)

Optional Safety Features:

Adaptive Cruise Control (ACC), Lane Departure Warning (LDW), Head-Up Display (HUD)

💡 Technology Features

Infotainment

Interface:

iDrive system (CCC or later CIC version)

Features:

Navigation, radio, CD player, optional satellite radio, Bluetooth connectivity, voice control

Driver Assistance

Standard Systems:

DSC, ABS, traction control

Optional Systems:

Adaptive Cruise Control (ACC), Active Steering, Dynamic Drive (Active Roll Stabilization), Parking Distance Control (PDC), Head-Up Display (HUD)

Connectivity

Connectivity Options:

Bluetooth for phone integration, USB/Aux inputs for audio

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 10,000-15,000 miles or 12-24 months, often indicated by Condition Based Service (CBS)

Brake Fluid Flush:

Every 2 years

Coolant Flush:

Initial change at 100,000 miles, then every 30,000-50,000 miles thereafter

Fluid Specifications

Engine Oil Type:

BMW Longlife-01 (LL-01) or Longlife-04 (LL-04) synthetic oil, viscosity typically 0W-30, 5W-30, or 5W-40 (check manual for specific engine)

Coolant Type:

BMW Blue Antifreeze/Coolant (G48 or similar ethylene glycol based)

Known Issues

Common Failures:

Valve cover gaskets, oil pan gaskets (leaks), VANOS solenoids, eccentric shaft sensors, ignition coils, fuel injectors (especially N54), water pump and thermostat failures, ABS wheel speed sensors, power steering leaks, CCV system issues

Electronic Failures:

CCC/CIC infotainment system issues, HVAC blower motor resistor failure, dashboard electronic failures

📚 Vehicle History

Brand Heritage

Bmw Legacy:

Renowned for performance, engineering, and luxury since its founding

Model Evolution

E60 Introduction:

Introduced in 2003 as a replacement for the E39 5 Series, featuring a significant design and technology update

E61 Introduction:

The E61 Touring (wagon) variant was introduced shortly after the sedan, offering increased practicality

Production

Manufacturing Locations:

Primarily Dingolfing, Germany; also some production in other BMW plants