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2004 Dodge Neon & SRT-4 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Model Variant: SRT-4 Year: 2004 👋 Introduction Market Position Market Position: The Dodge Neon SRT-4 was positioned as a high-performance, affordable compact...
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Type: Car
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Sku: 319078
2004 Dodge Neon & SRT-4 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Model Variant:
SRT-4
Year:
2004
👋 Introduction
Market Position
Market Position:
The Dodge Neon SRT-4 was positioned as a high-performance, affordable compact sports sedan. It competed with other 'hot hatch' and sporty compact offerings, targeting enthusiasts looking for significant power and handling upgrades from the standard Neon.
Competitive Analysis
Competitive Analysis:
Competed with vehicles like the Honda Civic Si, Volkswagen GTI, Subaru WRX, and Mitsubishi Lancer Evolution (though positioned below the Evo in terms of price and extreme performance). The SRT-4 offered a unique blend of aggressive styling, turbocharged power, and a stiff chassis for its price point.
Key Features
Key Features:
Turbocharged engine, aggressive aerodynamic body kit, sport-tuned suspension, performance brakes, limited-slip differential (on some models/years), distinctive interior accents, and a focus on driver engagement.
Target Audience
Target Audience:
DIY enthusiasts, home mechanics, and professional technicians working on the 2004 Dodge Neon and SRT-4 models.
📋 Manual Details
Coverage
Coverage Areas:
All repair procedures, lubrication, maintenance, suspension, driveline, brakes, clutch, cooling, audio/video, chime/buzzer, electronic control modules, engine systems, heated systems, horn, ignition control, instrument cluster, lamps, message systems, power systems, restraints, speed control, vehicle theft security, wipers/washers, wiring, engine, exhaust system, frame & bumpers, fuel system, steering, transaxle, tires/wheels, body, heating & air conditioning, emissions control.
Page Count
Page Count:
Not specified, but implied to be comprehensive for a factory service manual.
Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF/ZIP
Accessibility
Shipping Cost:
NO SHIPPING COST
Delivery Method:
INSTANT DOWNLOAD
Completeness
Completeness:
Complete factory service manual, meaning it contains all information a dealership technician would use.
📖 Manual Coverage
Systems
Systems Covered:
Engine Mechanical, Engine Performance, Fuel System, Cooling System, Exhaust System, Ignition System, Emission Control Systems, Transmission (Manual & Automatic), Drivetrain, Suspension System, Steering System, Brake System, ABS/TCS, Body Electrical, HVAC System, Restraint System (Airbags), Chassis Electrical, Wiring Diagrams, Powertrain Control Module (PCM) and related modules.
Procedures
Procedures Included:
Diagnosis, inspection, testing, removal, installation, adjustment, repair, overhaul, and replacement of all major components and systems. Includes troubleshooting guides, specifications, and torque values.
Depth
Technical Depth:
Comprehensive, covering everything from basic lubrication and maintenance to advanced engine diagnostics, transmission overhauls, and electrical system troubleshooting. Suitable for professional technicians and experienced DIY enthusiasts.
Scope
Manual Scope:
Complete factory service manual used by dealership technicians.
Electrical
Wiring Diagrams Coverage:
Extensive wiring diagrams for all vehicle systems, including powertrain, chassis, body, and comfort systems, crucial for electrical troubleshooting and repair.
📊 Manual Specifications
File Characteristics
File Format Details:
Digital download, delivered as a ZIP archive containing PDF files. Requires unzipping software (e.g., WinRAR).
Print Quality
Print Quality:
Assumed to be high-quality factory original, with clear diagrams and text for printing.
Binding Type
Binding Type:
Not applicable (digital format).
Paper Type
Paper Type:
Not applicable (digital format).
Compatibility
Operating Systems Compatibility:
WIN/MAC/LINUX
⚙️ Engine Specifications
Primary Engine
Engine Type:
2.4L DOHC 16-Valve turbocharged inline-4 (GEMA engine family)
Performance
Horsepower:
200-230 hp (depending on specific model/tune variations within 2004)
Torque:
230-245 lb-ft (depending on specific model/tune variations within 2004)
Fuel System
Fuel System:
Multi-point fuel injection, turbocharged with intercooler.
Engine Codes
Engine Code:
GEMA
Engine Details
Bore X Stroke:
90.0 mm x 93.0 mm (approximate for 2.4L GEMA)
Compression Ratio:
8.1:1 (typical for turbocharged application)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission
Optional
Transmission Type Optional:
None offered for SRT-4
Features
Transmission Features:
Includes a factory limited-slip differential (LSD) for improved traction and handling.
Gear Ratios
Gear Ratios:
Specific gear ratios available in the manual, crucial for performance tuning and understanding driveline behavior.
📐 Dimensions
Exterior
Length:
167.7 inches
Width:
67.4 inches
Height:
55.4 inches
Wheelbase
Wheelbase:
105.1 inches
Weights
Curb Weight:
Approximately 2,970 lbs
Gross Vehicle Weight Rating:
Refer to manual for specific GVWR.
Wheels Tires
Wheel Size:
17-inch alloy wheels (standard on SRT-4)
Tire Size:
205/50R17 (or similar performance-oriented tires)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good (for standard Neon, SRT-4 specific data may vary)
NHTSA Front Impact Passenger:
Good (for standard Neon, SRT-4 specific data may vary)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control System (TCS) (often standard on SRT-4)
Passive Features
Passive Safety Features:
Front airbags, side airbags (optional or standard depending on trim), front and rear crumple zones, reinforced passenger cage.
Brakes
Front Brakes:
Vented Disc with ABS
Rear Brakes:
Disc with ABS
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM stereo with CD player, optional premium audio system with amplifier and subwoofer. Aux input was not standard.
Driver Assistance
Driver Assistance Features:
ABS, Traction Control.
Connectivity
Connectivity Options:
Limited by 2004 standards, primarily focused on audio playback. No Bluetooth or USB connectivity as standard.
Powertrain Control Module
PCM Description:
The manual covers detailed diagnostics and service procedures for the Powertrain Control Module (PCM) and associated sensors and actuators essential for managing the turbocharged engine's operation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-7,500 miles or 6-12 months, depending on driving conditions and oil type used (refer to manual for specific recommendations).
Spark Plug Replacement:
Refer to manual, often around 60,000-100,000 miles for platinum/iridium plugs.
Timing Belt Or Chain:
Uses a timing chain (less frequent replacement than a belt, but inspection is crucial).
Fluid Specifications
Engine Oil Type:
API Certified SAE 5W-30 Synthetic or Synthetic Blend is recommended for the turbocharged engine. Check owner's manual for precise specification.
Coolant Type:
Chrysler/Dodge HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, typically orange or pink. Mopar brand recommended. Never mix coolant types.
Transmission Fluid Type:
Manual transmission fluid (MTF) meeting Chrysler MS-9224 specification. Refer to manual for specific gear oil type and viscosity.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Issues:
Turbocharger wastegate rattle, clutch wear (due to performance driving), fuel injectors clogging, motor mounts degrading, ignition coil failures, ABS sensor issues, occasional turbo seal leaks leading to oil consumption.
Recommended Upgrades:
Performance clutch, upgraded intercooler, improved exhaust system, ECU tuning are common modifications for SRT-4 owners seeking more power.
Fluid Capacities
Engine Oil Capacity:
Approximately 4.5 quarts (with filter)
Coolant Capacity:
Approximately 7.0 quarts
Fuel Tank Capacity:
13.0 gallons
📚 Vehicle History
Brand Heritage
Brand Heritage:
Dodge, a division of Chrysler (now part of Stellantis), has a history of producing performance-oriented vehicles, including muscle cars and sporty compacts. The 'SRT' (Street and Racing Technology) division was established to create specialized, high-performance versions of existing models.
Model Evolution
Model Evolution:
The second generation Dodge Neon (2000-2005) saw a significant redesign from its predecessor. The SRT-4 variant, introduced for the 2003 model year, was a factory-built performance model designed to compete in the burgeoning 'tuner' car market.
Production
Production Years Model:
2000-2005 (Second Generation Neon)
Production Years Srt4:
2003-2005
Manufacturing Location:
Belvidere, Illinois, USA
Model Variants
Model Variants Covered:
Includes specifications and procedures for both the standard Dodge Neon and the high-performance SRT-4 variant.
🏆 Awards & Recognition
Recognitions
Awards And Recognitions:
The Dodge Neon SRT-4 was well-received by automotive journalists and enthusiasts for its performance-per-dollar value and potent engine. It frequently appeared on 'best of' lists for affordable performance cars during its production run.
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