Your shopping cart
😊 Product added to cart successfully
Product removed to cart successfully
1
/
of
2
2004 Kymco Super Parts Catalog
- Regular price
- $16.99
- Sale price
- $16.99
- Regular price
-
- Unit price
- / per
🏷️ Basic Information Identification Make: Kymco Model: Super (parts catalog) Model Year: 2004 Model Variant: All variants covered in catalog Vehicle Type: Scooter / light powersports Production Years Covered: 2004...
16 people are viewing this right now
Type: Motorcycles
Vendor:
Sku: 40639
Tags:
2004
Kymco
Motorcycles
Couldn't load pickup availability
Share
🏷️ Basic Information
Identification
Make:
Kymco
Model:
Super (parts catalog)
Model Year:
2004
Model Variant:
All variants covered in catalog
Vehicle Type:
Scooter / light powersports
Production Years Covered:
2004 model year
Document Type:
Factory parts catalog
👋 Introduction
Market Position
Target Audience:
Kymco dealers, independent scooter repair shops, and DIY owners performing parts identification and ordering
Document Purpose:
Factory-level parts lookup with exploded diagrams and OEM part numbers
Advantage:
OEM part numbers and exploded-view illustrations straight from the manufacturer, eliminating guesswork in parts identification
Key Features:
Complete exploded-view diagrams, OEM part number listings, component identification guides, and quantity-per-assembly data
📋 Manual Details
Document Information
Coverage Areas:
Complete parts breakdown for the 2004 Kymco Super, every assembly and sub-assembly
Manual Type:
Factory parts catalog (exploded-view diagrams with part numbers)
Language:
English
Format:
Searchable PDF - zoomable, printable, bookmarked chapters
Delivery Method:
Instant digital download - no shipping, no waiting
Device Compatibility:
Windows PC, Mac, tablets, and smartphones
Access:
Download again anytime after purchase
Page Count:
N/A - not specified for this catalog
📖 Manual Coverage
Systems and Assemblies Covered
Engine Components:
Complete exploded views - cylinders, pistons, crankshaft, camshaft, valves, and internal parts with OEM numbers
Fuel System:
Carburetor, fuel tank, fuel petcock, and lines breakdown
Intake and Exhaust:
Air cleaner assembly and exhaust/muffler parts diagrams
Cooling:
Cooling system components as applicable to model
Lubrication:
Oil pump and lubrication system parts
Electrical System:
Ignition components, CDI unit, battery, wiring, switches, and lighting assemblies
Transmission and Final Drive:
CVT drive belt, rollers, clutch assembly, and final drive gearing parts
Frame and Body:
Frame, body panels, floorboards, seat, mirrors, and trim pieces
Suspension:
Front fork, rear shock, and related bushings and hardware
Wheels and Brakes:
Wheels, tires, brake discs/drums, pads, shoes, cables, and levers
Steering and Controls:
Handlebar assembly, steering stem, throttle, and control cables
Fasteners and Hardware:
Nuts, bolts, washers, clips, and miscellaneous hardware with part numbers
Procedures and Data Included
Parts Identification:
Component identification and location guides for every assembly
OEM Part Numbers:
Factory part numbers for every component and sub-component
Quantity Data:
Quantity of each part per assembly shown in diagrams
Illustrations:
Exploded-view parts diagrams for every system
Special Tool References:
Special service tool numbers with illustrations
Torque Specifications:
Tightening torque specifications for fasteners referenced in assemblies
Cross-Referencing:
Part-to-assembly cross-reference for accurate ordering
Technical Depth
Detail Level:
Factory-level part-level breakdown down to individual fasteners
Diagram Quality:
Numbered exploded views keyed to parts tables
Searchability:
Fully searchable and zoomable PDF with bookmarked chapters
Printing:
Printable pages for shop use
Parts Sources:
Enables ordering genuine OEM parts or confirming fitment of aftermarket equivalents
Compatibility
Model Coverage:
All variants and trim levels of the 2004 Kymco Super covered
Year Coverage:
2004 model year
Usage:
Suitable for dealership parts departments and independent repair shops alike
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Engine Information
Engine Type:
4-stroke single-cylinder air-cooled, per 2004 Kymco Super model range
Displacement:
N/A - refer to manual for model-specific displacement
Performance Data:
N/A - this is a parts catalog; performance figures are not listed. See a service manual for specifications
Fuel System:
Carbureted, with complete carburetor and fuel tank parts breakdown
Torque Specifications:
All factory torque values included for engine fasteners
Parts Detail:
Full internal parts breakdown with OEM numbers - pistons, rings, valves, gaskets, seals
🔧 Transmission
Transmission Information
Standard Transmission:
CVT (continuously variable transmission) with automatic centrifugal clutch
Final Drive:
Gear final drive
Parts Coverage:
Drive belt, rollers, sliding sheave, clutch shoes, springs, and final drive gearing
Features:
Complete exploded views of variator, clutch, and gear case assemblies with OEM part numbers
Transmission Type Notes:
N/A - no optional transmission variants noted for this model
📐 Dimensions
Physical Specifications
Wheelbase:
N/A - not specified in this parts catalog; refer to a service manual for chassis dimensions
Length:
N/A - not specified in this parts catalog
Curb Weight:
N/A - not specified in this parts catalog
Note:
This document is a parts catalog; dimensional data is available in the corresponding service manual
🛡️ Safety Features
Safety-Related Components
Braking System:
Complete parts breakdown for front and rear brakes - discs/drums, pads/shoes, cables, and master cylinder components
Lighting:
Headlight, taillight, turn signal, and related electrical parts diagrams
Mirrors:
Mirror assemblies and mounting hardware
Crash Test Ratings:
N/A - scooters are not crash tested; no rating data applies
Note:
As a parts catalog, this document identifies safety-related components and their OEM part numbers rather than describing safety systems
💡 Technology Features
Electrical and Systems
Electrical System:
Complete wiring component breakdown - CDI unit, ignition coil, regulator/rectifier, starter, and battery
Instrumentation:
Speedometer and gauge cluster parts
Lighting System:
Full headlight, taillight, and signal lamp parts diagrams
Infotainment:
N/A - not applicable to this scooter model
Driver Assistance:
N/A - not applicable to this scooter model
🔧 Maintenance
Maintenance Parts Reference
Wear Items:
Drive belt, variator rollers, brake pads/shoes, spark plug, air filter, and oil filter parts identified with OEM numbers
Fluid-Related Parts:
Oil drain plug, gaskets, seals, and seals kits for routine service
Service Intervals:
N/A - service schedules are covered in the service manual, not the parts catalog
Fluid Specifications:
N/A - fluid specifications are covered in the service manual, not the parts catalog
Common Replacements:
Fast-moving wear parts are easy to locate via the bookmarked exploded diagrams for quick reordering
📚 Vehicle History
Brand and Model Background
Manufacturer:
Kymco (Kwang Yang Motor Co.), Taiwan's largest scooter manufacturer, founded in 1963
Brand Heritage:
Kymco builds engines and scooters for its own lineup and has produced vehicles for other brands, with a reputation for reliable small-displacement machines
Model Evolution:
The Super line was Kymco's value-oriented scooter series; the 2004 catalog covers that model year's production run
Production Location:
Taiwan
🏆 Awards & Recognition
Recognition
Model Awards:
N/A - no specific awards documented for this model year
Industry Standing:
Kymco is recognized as one of the world's largest scooter manufacturers with a strong OEM supply reputation