Target Audience:
Cross-country ATV racers and serious recreational riders
Competitive Segment:
High-performance racing quad class
Key Advantage:
Race-breed 525cc RFS engine in a dedicated cross-country chassis
Engine:
KTM 525cc four-stroke single with hydraulic valve lifters
Purpose:
GNCC-style cross-country competition
Illustrations:
Exploded parts diagrams for every section
Part Numbers:
Complete OEM part number listings organized by section
Manual Type:
OEM replacement parts catalog with exploded diagrams
Coverage:
Complete 2006 KTM 525 XC ATV
Page Count:
N/A - exact page count not specified
Delivery Method:
Instant digital download, no shipping
Usage:
Unlimited access after download
Engine:
Complete 525cc RFS engine, all components
Cylinder Head:
Head, valves, camshaft components
Fuel System:
Carburetor and fuel delivery parts
Cooling System:
Radiator, hoses, water pump components
Exhaust System:
Silencer and exhaust components
Clutch:
Complete clutch assembly parts
Transmission:
Gearbox internals and shift mechanism
Frame:
Frame and mounting hardware
Suspension:
Front and rear suspension, shock components
Wheels and Brakes:
Wheels, hubs, brake calipers and discs
Steering:
Steering stem and handlebar components
Electrical System:
Wiring, ignition, lighting components
Bodywork:
Plastics, fenders, seat
Controls:
Cables, levers, footpegs
Diagrams:
Exploded parts diagrams for every assembly
Part Numbers:
Full OEM part numbers listed per section
Organization:
Parts grouped by system sections
Disassembly Support:
Ideal for disassembly, repair and reassembly reference
Completeness:
Covers every single detail of the vehicle
Torque Specs:
N/A - parts catalog only, see separate service manual
Wiring Diagrams:
N/A - not included in parts catalog
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
Engine Type:
KTM 525 RFS four-stroke single cylinder
Displacement:
510 cc (factory-rated)
Valvetrain:
DOHC, 4 valves, hydraulic valve lash adjusters
Carburetor:
Keihin MX FCR carburetor
Starting:
Electric starter with kick backup
Power Figure:
N/A - not specified for this parts catalog
Engine Oil:
Full synthetic 4-stroke motorcycle oil, change frequently under race use
Coolant:
High-grade silicate-free coolant
Air Filter:
Dual-stage foam filter, clean after every ride in dusty conditions
Chain:
Regular chain lube and tension adjustment
Valve Clearance:
Hydraulic lifters - no manual valve adjustment required
Common Wear Items:
Brake pads, chain and sprockets, tires, foam air filter
Manufacturer:
KTM, Austrian motorcycle and ATV manufacturer founded in 1934
Model Evolution:
525 XC based on the proven RFS racing engine platform shared with KTM dirt bikes
Production Location:
Austria (ATVs assembled by KTM Powersports)
Model Era:
KTM's first-generation purpose-built racing ATV line, mid-2000s
