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2016 Ford Expedition Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Ford Model: Expedition Model Variant: All trims including XLT, Limited, King Ranch, Platinum, XL and XLT EL Production Years Covered: 2016 (with procedures applicable to...
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Type: Cars
Vendor:
Sku: 517458
Tags: 2016 Cars Ford
2016 Ford Expedition Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Expedition
Model Variant:
All trims including XLT, Limited, King Ranch, Platinum, XL and XLT EL
Production Years Covered:
2016 (with procedures applicable to the 2007-2017 third-generation platform)
👋 Introduction
Market Position
Target Audience:
Full-size SUV buyers needing maximum passenger and towing capacity; the manual targets dealership technicians and experienced DIY owners
Competitive Advantage:
Largest-in-class interior volume and strong towing capability versus Chevrolet Tahoe and Toyota Sequoia
Key Features:
3.5L EcoBoost V6, 8-passenger seating, up to 9,200 lb towing capacity, independent rear suspension
📋 Manual Details
Manual Details
Coverage Areas:
Complete factory service coverage: engine, transmission, suspension, brakes, electrical, body, HVAC and diagnostics
Manual Type:
Factory service repair workshop manual
Language:
English
Format:
PDF
Delivery Method:
Instant digital download
Page Count:
N/A - multi-thousand-page factory document set
📖 Manual Coverage
Systems Covered
Engine:
3.5L EcoBoost V6 - mechanical, turbocharging, cooling, lubrication
Automatic Transmission:
6-speed 6R80 - overhaul, clutch application charts, valve body
4WD System:
Transfer case, front differential, CV axles, hub locking system
Suspension:
Front double wishbone, independent rear suspension with load leveling
Steering:
Electric power-assisted steering (EPAS)
Brakes:
4-wheel disc with ABS, hydraulic system, parking brake
HVAC:
Automatic climate control, rear auxiliary climate system
Electrical:
Wiring diagrams, distribution boxes, grounds, charging and starting
Body:
Panels, doors, liftgate, interior trim, glass and mirrors
Restraints:
Airbags, seat belts, occupant classification system
Entertainment and Networks:
Audio, SYNC, CAN bus communication network diagnostics
Procedures Included
Diagnostics:
Diagnostic trouble code charts, pinpoint tests, symptom charts
Removal and Installation:
Step-by-step component R&I for all major systems
Torque Specifications:
Fastener torque specs for every procedure
Wiring Diagrams:
Complete schematic set for all circuits
Special Tools:
Required special tool listings for each procedure
Specifications:
Factory specs tables for clearances, pressures, capacities
Technical Depth
Detail Level:
Dealer-level - identical to the manual used by Ford dealership technicians
Illustrations:
Photos, exploded views and diagrams throughout
Parts Information:
Part numbers, removal sequences and exploded component views
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Engine
Standard Engine:
3.5L EcoBoost twin-turbo V6
Configuration:
V6, twin turbocharged, direct injection
Displacement:
3.5L (3,496 cc)
Horsepower:
365 hp @ 5,000 rpm
Torque:
420 lb-ft @ 2,500 rpm
Fuel System:
Direct gasoline injection (GTDI)
Fuel Requirement:
Regular unleaded (87 octane)
🔧 Transmission
Transmission
Standard Transmission:
6-speed 6R80 automatic with SelectShift
Optional Transmission:
None - single transmission offering
Drive Configuration:
RWD standard, Control Trac 4WD optional
Features:
SelectShift manual shift control, tow/haul mode
📐 Dimensions
Dimensions and Weights
Wheelbase:
119.0 in (standard); 131.0 in (EL)
Length:
206.5 in (standard); 221.9 in (EL)
Curb Weight:
Approx. 5,600-5,900 lb depending on trim and drivetrain
Seating Capacity:
Up to 8 passengers
Max Towing:
Up to 9,200 lb when properly equipped
🛡️ Safety Features
Safety
Crash Test Rating:
NHTSA 5-star overall rating (2016 model year)
Active Features:
ABS, electronic stability control (AdvanceTrac), traction control, trailer sway control, tire pressure monitoring
Passive Features:
Front, side and Safety Canopy side-curtain airbags, driver knee airbag, 3-point seat belts all rows, LATCH anchors
Optional Active Safety:
Forward collision warning, BLIS blind spot monitoring with cross-traffic alert
💡 Technology Features
Technology
Audio System:
AM/FM/CD with available Sony premium audio system
Infotainment:
SYNC with available SYNC 3 touchscreen
Driver Assistance:
Rearview camera, BLIS with cross-traffic alert, forward collision warning
Convenience:
PowerFold third-row seats, power liftgate, remote start (available)
🔧 Maintenance
Maintenance
Oil Change Interval:
Normal service: up to 10,000 miles or 1 year; severe service: shorter per Intelligent Oil-Life Monitor
Engine Oil Specification:
Motorcraft Synthetic Blend 5W-30, approx. 6.0 qt with filter
Coolant Specification:
Motorcraft Orange coolant, 100,000-mile initial interval
Spark Plugs:
Replace at 100,000 miles
Transmission Fluid:
Motorcraft Mercon LV; inspect under severe service, change per schedule
Brake Fluid:
Motorcraft DOT 4 LV
Air Filter:
Inspect every oil change, replace as needed
Common Wear Items:
Brake pads/rotors under towing loads, load-leveling rear shocks, turbocharger charge-air components
Known Issues:
Timing chain and turbo-related concerns on high-mileage 3.5L EcoBoost engines; monitor for boost leaks
📚 Vehicle History
Heritage
Manufacturer:
Ford Motor Company, Dearborn, Michigan, USA
Model Introduction:
Launched in 1997 as Ford's full-size SUV, replacing the Bronco/Eddie Bauer line
Model Evolution:
2016 is the final year of the third generation (2007-2017); 2015 refresh added standard 3.5L EcoBoost V6
Production Location:
Kentucky Truck Plant, Louisville, Kentucky
🏆 Awards & Recognition
Recognition
Towing Recognition:
Consistently ranked among the top full-size SUVs for maximum towing capacity in its class
Family Vehicle Recognition:
Frequent award winner and top pick in best large SUV for families comparisons
Sales Performance:
Long-running best-seller in the full-size SUV segment
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