🏷️ Basic Information

Make:

Ford

Model:

C-MAX

Year:

2018

Generation:

Second Generation (DXA, 2010-2019)

Chassis Code:

DXA

👋 Introduction

Market Position:

The Ford C-MAX is a compact multi-activity vehicle (MAV) / compact MPV, positioned as a practical and versatile family car, often competing with models like the Volkswagen Golf SV, Citroën C4 Picasso, and Renault Scénic in its segment.

Competitive Analysis:

The C-MAX is known for its comfortable ride, spacious interior for its size, and a range of efficient powertrains, including hybrid variants. This manual provides the necessary technical knowledge to maintain and repair these aspects, making it a valuable resource for owners seeking to keep their vehicle in optimal condition.

Key Features:

This workshop manual offers comprehensive, DIY-friendly repair instructions with step-by-step guidance and illustrations, enabling significant cost savings on vehicle maintenance and repairs. Its digital format allows for flexible access on various devices and selective printing.

📋 Manual Details

Coverage Areas:

All models, engines, trim levels, and transmission types for the 2018 Ford C-MAX

Page Count:

Not specified in product information, but described as 'complete' covering A-Z procedures

Manual Type:

Workshop Service Repair Manual

Language:

English (implied by product description and common market availability)

Format:

Downloadable digital format (PDF compatible)

📖 Manual Coverage

Systems Covered:

Engine mechanical, engine management, fuel system, cooling system, lubrication system, exhaust system, transmission (automatic and manual), drivetrain, suspension, steering, brakes, ABS, traction control, climate control, electrical system (wiring diagrams, components, testing), interior and exterior trim, body repairs, diagnostics, troubleshooting, preventive maintenance.

Engine Mechanical:

Complete engine overhaul, cylinder head service, piston and connecting rod installation, crankshaft service, valve train repair, timing system maintenance.

Engine Management:

ECU diagnostics, sensor testing (e.g., MAF, O2, crankshaft position), ignition system troubleshooting, emission control systems (catalytic converter, EGR, EVAP).

Fuel System:

Fuel pump testing, injector cleaning and replacement, fuel pressure regulator function, fuel tank service, evaporative emission control (EVAP) system.

Cooling System:

Radiator removal and installation, water pump service, thermostat replacement, coolant flush and fill, fan system diagnostics.

Lubrication System:

Oil pump service, oil filter replacement procedures, oil pan removal and installation, oil pressure testing.

Exhaust System:

Exhaust manifold repair, muffler and pipe replacement, catalytic converter installation, oxygen sensor replacement.

Transmission Automatic:

Automatic transmission fluid (ATF) change and filter replacement, torque converter service, valve body diagnostics, solenoid testing, transmission removal and installation.

Transmission Manual:

Clutch disc, pressure plate, and release bearing replacement, transmission gear lubrication, clutch hydraulic system service.

Drivetrain:

Front-wheel drive axle shaft service, CV joint replacement, differential service (if applicable).

Suspension:

Front and rear shock absorber/strut replacement, control arm and ball joint service, wheel bearing replacement, coil spring inspection and replacement.

Steering:

Power steering pump and rack and pinion service, steering column components, alignment procedures, tie rod end replacement.

Brakes ABS:

Brake caliper and pad replacement, rotor resurfacing or replacement, brake fluid flush and bleed, ABS module diagnostics, wheel speed sensor testing.

Electrical System:

Detailed wiring diagrams for all circuits, fuse and relay identification and testing, lighting system repair, starter and alternator service, battery testing and replacement, body control module (BCM) diagnostics.

Climate Control:

Air conditioning system refrigerant recharge, compressor replacement, heater core service, blower motor troubleshooting, HVAC control panel diagnostics.

Bodywork Interior:

Door panel removal and installation, seat replacement, dashboard disassembly, interior trim panel repairs, body panel alignment, dent repair procedures.

Procedures Included:

Step-by-step repair instructions, diagnostic procedures, component removal and installation, adjustments, fluid changes, filter replacements, timing belt/chain replacement, brake pad/rotor replacement, electrical component testing and replacement, body panel repair, interior component service, emission control system repair, HVAC system service.

Preventive Maintenance:

Oil and filter changes, air filter replacement, cabin air filter replacement, coolant checks and top-offs, tire rotation and pressure checks, brake fluid checks.

Troubleshooting Diagnostics:

Diagnostic trouble codes (DTCs) interpretation, symptom-based troubleshooting guides, flowcharts for identifying component failures.

Engine Rebuild:

Complete engine disassembly, inspection of engine components, piston ring replacement, bearing replacement, cylinder head reconditioning, engine assembly procedures.

Transmission Rebuild:

Detailed breakdown of automatic transmission components, clutch pack replacement, valve body overhaul, seal replacement, and reassembly steps.

Electrical Diagnostics:

Wiring diagram interpretation, using a multimeter for voltage, resistance, and continuity testing, diagnosing open circuits and short circuits.

Suspension Alignment:

Adjustment procedures for wheel alignment angles (camber, caster, toe) and torque specifications for suspension components.

Body Panel Replacement:

Procedures for replacing fenders, doors, hoods, trunk lids, and bumpers, including panel alignment and gap setting.

Safety System Repair:

Airbag module replacement procedures, seatbelt tensioner replacement, airbag system electrical troubleshooting, and occupant classification system calibration.

Technical Depth:

Comprehensive, from basic maintenance and fluid checks to advanced diagnostics, component overhauls, and complete rebuilds. Includes detailed diagrams, illustrations, and specifications for accurate repairs.

Torque Specifications:

Precise torque values for all critical fasteners throughout the vehicle, ensuring proper assembly and preventing damage.

Special Tools:

Identification of specialized tools required for specific repair procedures, such as bearing pullers, seal installers, or diagnostic equipment.

Schematics:

Detailed electrical schematics, vacuum diagrams, and cooling system flow charts for easy understanding of vehicle systems.

📊 Manual Specifications

File Format:

PDF (Portable Document Format), compatible with Adobe Reader.

Print Quality:

High quality, designed for clear printing of text and diagrams.

Binding Type:

N/A (Downloadable digital format, user printable)

Paper Type:

N/A (Digital format, user to print on desired paper type)

⚙️ Engine Specifications

Engine Variants Covered:

Likely covers the 1.5L EcoBoost (3-cylinder and 4-cylinder), 1.6L Ti-VCT, 2.0L Duratorq TDCi (diesel), and the 2.0L EcoBoost (for performance models if applicable), as well as hybrid and plug-in hybrid (C-MAX Energi) powertrains available in 2018.

Example Engine 1.5 Ecoboost:

Engine Code: Likely EcoBoost (3-cylinder or 4-cylinder). Displacement: 1.5L. Horsepower: Approx. 180-184 hp. Torque: Approx. 177-184 lb-ft. Fuel System: Direct injection. Bore x Stroke: Varies by specific engine variant.

Example Engine 2.0 Tdci:

Engine Code: Duratorq TDCi (Diesel). Displacement: 2.0L. Horsepower: Approx. 140-163 hp. Torque: Approx. 273-300 lb-ft. Fuel System: Common rail direct injection. Bore x Stroke: Varies by specific engine variant.

Performance Data:

Detailed specifications for horsepower, torque, engine RPM, cylinder bore, stroke, compression ratio, and cooling system capacity for each engine variant.

Fuel System Details:

Information on fuel injection systems (e.g., direct injection, port injection), fuel pump specifications, fuel filter replacement, pressure testing, and diagnostic procedures for fuel delivery issues.

🔧 Transmission

Standard Transmission:

Likely includes manual transmissions (e.g., 6-speed manual) and Ford's PowerShift dual-clutch automatic transmission.

Optional Transmission:

May include specific automatic transmissions for hybrid or performance variants, and potentially a CVT for certain markets or powertrains.

Transmission Features:

Covers clutch operation, gear shifting mechanisms, transmission fluid type and capacity, transmission control module (TCM) diagnostics, and repair procedures for both manual and automatic gearboxes.

📐 Dimensions

Exterior Dimensions:

Likely includes length, width, height, wheelbase, front/rear track width, and ground clearance specifications.

Interior Dimensions:

Information on passenger volume, headroom, legroom, shoulder room for front and rear occupants.

Cargo Dimensions:

Details on rear seat folded and upright cargo volume, and potential dimensions for cargo bay.

Weight Specifications:

Curb weight, gross vehicle weight rating (GVWR), and towing capacity (if applicable).

🛡️ Safety Features

Safety Ratings:

While the manual itself might not list ratings, it will cover systems related to safety, such as braking and airbag deployment, which are assessed in safety ratings.

Active Safety Features:

Procedures for ABS, Electronic Stability Control (ESC), Traction Control System (TCS), and potentially advanced driver-assistance systems (ADAS) like adaptive cruise control or lane-keeping assist, if equipped.

Passive Safety Features:

Information on airbag system diagnostics, SRS (Supplemental Restraint System) components, seatbelt maintenance, and body structure repair related to occupant protection.

💡 Technology Features

Infotainment Systems:

Covers SYNC infotainment system, touchscreen operation, audio system components, navigation system, and Bluetooth connectivity, including troubleshooting and updates.

Driver Assistance Systems:

Information on parking assist systems, rearview cameras, blind-spot monitoring, and other available ADAS features, including their operation and troubleshooting.

Connectivity Features:

Details on smartphone integration, voice commands, FordPass connectivity features (if applicable), and related electronic modules.

🔧 Maintenance

Service Intervals:

Detailed recommended service intervals for oil changes, filter replacements, brake inspections, fluid checks, spark plugs, timing belt/chain (depending on engine), and other scheduled maintenance tasks.

Fluid Specifications:

Specific recommendations for engine oil viscosity grades (e.g., 0W-20, 5W-30 meeting specific Ford WSS standards), coolant type and mixture, brake fluid specification (e.g., DOT 4), power steering fluid, and transmission fluid (e.g., MERCON LV for automatic transmissions).

Engine Oil Spec:

Ford WSS-M2C948-B (0W-20) or WSS-M2C913-D (5W-30) depending on engine; Oil Capacity: Approx. 4.0-4.5 Liters.

Coolant Spec:

Ford Ultimate Green Antifreeze/Coolant (G12++ or compatible); Mixture: 50/50 with distilled water; Capacity: Approx. 7.5-8.0 Liters.

Brake Fluid Spec:

Ford DOT 4 LV High Performance Brake Fluid; Capacity: Approx. 1 Liter.

Transmission Fluid Auto:

MERCON LV (for PowerShift and traditional automatics); Capacity: Varies by transmission type, often 6-8 Liters for a drain and fill.

Transmission Fluid Manual:

SAE 75W-80 or 75W-90 Synthetic Gear Oil (meeting specific Ford specifications); Capacity: Approx. 2.0-2.5 Liters.

Common Issues Covered:

The manual would likely address common issues reported for the C-MAX, such as potential issues with the PowerShift transmission, HVAC system performance, infotainment glitches, or specific engine component wear.

📚 Vehicle History

Brand Heritage:

Ford's long history in automotive manufacturing, known for innovation and a wide range of vehicles from practical family cars to performance models.

Model Evolution:

The C-MAX evolved from the Focus platform, initially launching as a compact MPV and later adopting a sportier 'Grand C-MAX' variant with sliding rear doors. The 2018 model represents the latter part of its second generation, featuring updated styling and technology.

Production Locations:

Primarily produced at Ford's assembly plants in Europe, such as Saarlouis, Germany.

🏆 Awards & Recognition

Recognized For:

While specific awards for the 2018 C-MAX might vary, the model line has historically been recognized for its practicality, fuel efficiency (especially hybrid versions), and family-friendly features.

Safety Ratings Mention:

Information within the manual can aid owners in understanding how to maintain systems crucial for achieving good safety ratings from organizations like NHTSA and IIHS.

Maintenance Standards:

Procedures and specifications within the manual align with Ford's own service engineering standards and industry best practices for vehicle maintenance and repair.