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    Allis Chalmers Model D-15 Tractor Workshop Service Manual

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    This workshop service manual covers the Allis-Chalmers D-15, a versatile utility tractor produced primarily from 1959 to 1964. Designed for general farm work, cultivating, and powering implements, the D-15 was...
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    Type: Tractor
    Vendor:
    Sku: 75164
    This workshop service manual covers the Allis-Chalmers D-15, a versatile utility tractor produced primarily from 1959 to 1964. Designed for general farm work, cultivating, and powering implements, the D-15 was known for its adaptability and robust features, including a standard 540 RPM Power Take-Off (PTO) and a capable hydraulic system. It offered both gasoline and diesel engine options, typically featuring a 4-cylinder overhead valve engine with approximately 34 PTO horsepower for gasoline and 30 PTO horsepower for diesel variants. The D-15 competed with major manufacturers of its era and remains a valued machine for its utility and engineering. This comprehensive manual provides detailed repair and service information essential for maintaining the Allis-Chalmers D-15. It covers all major systems, including the engine, fuel, cooling, ignition, electrical, transmission, hydraulics, steering, braking, axles, chassis, and body. Within its extensive pages, you will find step-by-step instructions for maintenance, troubleshooting, component overhaul, and adjustments, along with critical specifications and tolerances. This resource is designed to assist owners, mechanics, and technicians in effectively servicing and repairing the D-15, ensuring its continued reliable operation.
    🏷️ Basic Information
    Identification
    Make:
    Allis-Chalmers
    Model:
    D-15
    Product Type:
    Workshop Service Manual
    👋 Introduction
    Market Position
    Category:
    Utility Tractor
    Application:
    Designed for general farm work, cultivating, and powering implements.
    Competitive Analysis
    Competitors:
    Competed with models from John Deere, Ford, International Harvester, and Massey Ferguson during its production era.
    Key Features
    Versatility:
    Known for its versatility and adaptability to various farming tasks and implements.
    Power Takeoff:
    Features a standard 540 RPM PTO for powering machinery.
    Hydraulic System:
    Equipped with a robust hydraulic system for operating 3-point hitches and other powered implements.
    Engine Options:
    Offered with gasoline and diesel engine options, catering to different user preferences and fuel availability.
    📋 Manual Details
    Coverage Areas
    Manual Scope:
    Comprehensive repair and service information
    Page Count
    Estimated Page Count:
    Variable (typically 500+ pages for a full workshop manual)
    Manual Type
    Type:
    Workshop Service Manual
    Language
    Language:
    English
    Format
    Format:
    PDF Download
    📖 Manual Coverage
    Systems Covered
    Engine:
    Detailed disassembly, assembly, inspection, and repair procedures for all engine components.
    Fuel System:
    Carburetor service, fuel pump, fuel lines, and tank maintenance.
    Cooling System:
    Radiator, thermostat, water pump, and fan service.
    Ignition System:
    Spark plugs, distributor, coil, and wiring diagnosis and service.
    Electrical System:
    Starter motor, generator/alternator, battery, lighting, and wiring diagrams.
    Transmission:
    Clutch, gearbox, PTO (Power Take-Off) and final drive service.
    Hydraulics:
    Hydraulic system diagnosis, pump, cylinder, and valve service; lift system repair.
    Steering System:
    Steering gear, linkage, and power steering (if equipped) repair.
    Braking System:
    Brake assembly inspection, adjustment, and repair.
    Front Axle And Suspension:
    Front axle components, kingpins, and steering knuckle service.
    Rear Axle And Hubs:
    Rear axle housing, differential, and wheel hub maintenance.
    Chassis And Frame:
    Frame inspection and repair procedures.
    Body And Fenders:
    Sheet metal repair and body component service.
    Procedures Included
    Maintenance:
    Scheduled maintenance, lubrication, filter changes, fluid checks.
    Troubleshooting:
    Diagnostic charts and symptom-based troubleshooting guides.
    Repair:
    Step-by-step instructions for component removal, disassembly, repair, and reassembly.
    Overhaul:
    Complete engine and transmission overhaul procedures.
    Adjustments:
    Valve adjustments, clutch adjustments, brake adjustments, PTO engagement adjustments.
    Specifications And Tolerances:
    Detailed torque values, clearances, and wear limits.
    Technical Depth
    Depth:
    Detailed technical information suitable for professional mechanics and experienced DIY users.
    📊 Manual Specifications
    File Format
    Quality:
    High-resolution PDF, searchable text where available.
    Print Quality
    Printability:
    Printable pages for in-shop or field use.
    Binding Type
    Binding:
    N/A (Digital PDF download)
    Paper Type
    Paper:
    N/A (Digital PDF download)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Typically a 4-cylinder overhead valve engine.
    Gasoline Engine:
    Allis-Chalmers 159 ci (2.6 L) 4-cylinder gasoline engine.
    Diesel Engine:
    Allis-Chalmers 159 ci (2.6 L) 4-cylinder diesel engine (also used in other AC models).
    Performance
    Gasoline Horsepower:
    Approximately 34 PTO horsepower (rated differently by source).
    Diesel Horsepower:
    Approximately 30 PTO horsepower (rated differently by source).
    Fuel System
    Carburetor:
    Typically a Zenith or Marvel-Schebler updraft or downdraft carburetor for gasoline models.
    Injection Diesel:
    Direct injection or indirect injection fuel system for diesel models.
    🔧 Transmission
    Standard
    Transmission Type:
    Constant mesh manual transmission with multiple forward and reverse gears.
    Gear Options:
    Commonly offered with 6-speed or 8-speed transmissions (e.g., 4 forward + 1 reverse, with range splitter on some).
    Optional
    Live Pto:
    Optional 'Live PTO' which allowed independent engagement of the PTO without disengaging the transmission.
    Features
    Clutch:
    Single or dual-stage clutch for transmission and PTO engagement.
    📐 Dimensions
    Exterior
    Wheelbase:
    Approximately 76-78 inches (1930-1981 mm).
    Weights
    Operating Weight:
    Around 3,200 - 3,500 lbs (1450 - 1590 kg) depending on configuration.
    🔧 Maintenance
    Service Intervals
    Engine Oil Change:
    Every 50-100 operating hours or annually, depending on usage and oil type.
    Air Filter:
    Service or replace as needed, check every 50 hours.
    Fuel Filter:
    Replace as needed, typically at 200-300 hours.
    Transmission Fluid Change:
    Drain and refill every 600-800 operating hours.
    Fluid Specifications
    Engine Oil Type:
    API CD or CE rated diesel engine oil (e.g., 15W-40) or equivalent for gasoline engines. Consult specific manual for exact API rating.
    Transmission Fluid Type:
    Gear oil, GL-4 specification, SAE 80W-90 or 90W. Hydraulic fluid may also be specified for some shared systems.
    Coolant Type:
    Ethylene glycol based antifreeze with corrosion inhibitors, typically a 50/50 mix with water.
    Known Issues
    Carburetor Wear:
    Wear in the carburetor's throttle shaft can lead to air leaks and rough idling.
    Hydraulic Leaks:
    Common seal wear in hydraulic cylinders and pump can result in leaks.
    Clutch Slippage:
    Worn clutch plates or pressure plate issues can cause slippage under load.
    Electrical Oxidation:
    Aging wiring harnesses and connectors can develop oxidation, leading to intermittent electrical faults.
    📚 Vehicle History
    Brand Heritage
    Manufacturer:
    Allis-Chalmers Manufacturing Company, a prominent American industrial manufacturer.
    Model Evolution
    Production Period:
    Produced primarily from 1959 to 1964.
    Production
    Manufacturing Location:
    Likely manufactured at Allis-Chalmers' tractor plants in the United States.
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