🏷️ Basic Information

Make:

Arctic Cat

Model:

4-Stroke Snowmobile

Year:

2007

Model Codes:

AC 120, Bearcat W/T Turbo, Bearcat W/T Non-Turbo, Panther 660 Touring, Panther 660 Trail, T660 Touring, T660 Turbo Touring, T660 Turbo Trail, Jaguar Z1

👋 Introduction

Positioning:

Essential DIY and professional tool for 2007 Arctic Cat 4-stroke snowmobile owners seeking to perform maintenance, diagnostics, and repairs themselves, saving on labor costs and ensuring proper upkeep.

Alternatives:

OEM dealer service, independent mechanic shops. This manual offers a cost-effective alternative for self-sufficiency.

Features:

Step-by-step procedures, detailed illustrations and photos, troubleshooting sections, comprehensive system coverage, digital accessibility, and affordability.

Buyer Benefit:

Empowers owners to maintain their Arctic Cat snowmobiles effectively, extend lifespan, improve performance, and reduce repair costs by providing professional-level information.

📋 Manual Details

Models Covered:

All 2007 Arctic Cat 4-Stroke Snowmobile Models including AC 120, Bearcat W/T Turbo, Bearcat W/T Non-Turbo, Panther 660 Touring, Panther 660 Trail, T660 Touring, T660 Turbo Touring, T660 Turbo Trail, Jaguar Z1

Total Pages:

530+

Type:

Service Manual / Workshop Manual / Repair Manual / Shop Manual / Factory Service Manual (FSM)

Language:

English

Format:

PDF Download

📖 Manual Coverage

Systems:

General Information, Engine, Engine-Related Items, Fuel Systems, Engine Electrical Systems, Chassis Electrical Systems, Steering and Body, Drive Train and Brake Systems, Track / Rear Suspension

Engine System Details:

Complete engine overhaul, including cylinder head, pistons, crankshaft, camshafts, valvetrain adjustment, oil pump, cooling system, and lubrication.

Fuel System Details:

EFI system diagnostics, injector cleaning, fuel pressure testing, fuel pump replacement, carburetor tuning and rebuild (if applicable to certain models).

Electrical System Details:

Engine electrical (ignition system, stator, CDI, starter motor, battery), chassis electrical (lighting, gauges, switches, wiring harness repair, sensor diagnostics).

Drive Train Details:

CVT clutch assembly (drive and driven pulleys), clutch weights and springs, belt replacement, chaincase lubrication and inspection, differential (if applicable).

Brake System Details:

Hydraulic brake system service, caliper overhaul, brake pad replacement, brake fluid bleeding, brake line inspection and replacement, master cylinder service.

Suspension Details:

Front suspension (A-arms, shocks, skis, steering linkage), rear suspension (skid frame, shock absorbers, sliders, idler wheels, track system).

Steering Body Details:

Steering linkage adjustment and repair, handlebar assembly, seat removal, body panel inspection and repair, headlight and taillight function.

Track Rear Suspension Details:

Track tension adjustment, inspection for wear or damage, suspension arm alignment, shock absorber service and replacement, idler wheel and bogie wheel maintenance.

Procedures:

Inspection, Service, Overhaul, Step-by-step instructions for maintenance, complete engine overhaul, suspension overhaul, troubleshooting, tune-up, repair, removal and installing procedures, disassembly and assembly, diagnosis and testing

Tune Up Procedures:

Detailed tune-up procedures covering spark plug gap and condition, air filter cleaning/replacement, fuel system cleaning, and general system checks for optimal performance.

Troubleshooting Procedures:

Systematic troubleshooting guides for diagnosing common and uncommon problems, identifying symptoms, and providing step-by-step solutions with potential causes and effects.

Installation Procedures:

Step-by-step guides for installing aftermarket parts or replacement components, ensuring correct fitting and function.

Depth:

Comprehensive, suitable for DIY enthusiasts and professional mechanics. Includes detailed drawings, clear photographs, assembly/system illustrations, diagrams, exploded parts views, and troubleshooting guides.

Diagnostic Capabilities:

Enables advanced diagnostics for engine management, electrical faults, and mechanical component wear. Includes diagnostic charts and testing procedures.

Rebuild Procedures:

Covers complete disassembly, inspection, repair, and reassembly of major components such as the engine, transmission, and suspension assemblies.

📊 Manual Specifications

File Type:

Portable Document Format (PDF)

Searchability:

Likely searchable text within the PDF for quick information retrieval.

Printability:

Printable pages for on-site use

Binding:

Digital (PDF - no physical binding)

Paper Spec:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Type:

4-Stroke (Specific engine configurations vary by model, e.g., Z1, 660cc variants, Turbocharged)

Performance Details:

Manual covers diagnosis and repair of engine performance aspects, including power output, fuel efficiency, and throttle response, relevant to various 4-stroke configurations.

Fuel System Coverage:

Detailed procedures for fuel injection (EFI) and carburetor systems, fuel pumps, fuel filters, and fuel lines.

🔧 Transmission

Transmission Type:

CVT (Continuously Variable Transmission) with centrifugal clutch and drive/driven clutches.

Optional Features:

N/A (CVT is standard for these models)

Transmission Coverage:

Service and overhaul procedures for CVT components, clutch maintenance, belt inspection and replacement, and drive/driven pulley systems.

📐 Dimensions

Exterior Dimensions:

Varies by specific model (e.g., track length, chassis width, overall length). Manual provides specs where relevant for repair/adjustment.

Interior Dimensions:

N/A (Snowmobile cabins are open)

Cargo Capacity:

Varies by model, often includes under-seat storage or rack capacity. Manual may reference for component access.

Dry Weight:

Varies significantly by model. Manual may list for component removal/installation procedures.

🛡️ Safety Features

Safety Ratings:

N/A (Snowmobiles are not typically rated by NHTSA or IIHS in the same manner as cars).

Active Safety:

Manual covers maintenance and repair of braking systems, throttle control, and steering mechanisms, all critical for active safety.

Passive Safety:

While snowmobiles lack traditional passive safety features (airbags, seatbelts), the manual ensures structural integrity and component reliability through proper maintenance.

💡 Technology Features

Infotainment Features:

Basic instrument clusters including speedometer, tachometer, odometer, and warning lights. Manual covers their diagnostics and repair.

Assistance Features:

No advanced driver assistance systems comparable to automotive. Focus is on reliable operation of core mechanical and electrical systems.

Connectivity Options:

N/A (No electronic connectivity features).

🔧 Maintenance

Intervals:

Manual provides detailed recommended service intervals for engine oil changes, filter replacements, spark plugs, clutch maintenance, track tension, and general inspections.

Engine Maintenance Schedule:

Includes checks for coolant level, oil level, drive belt condition, spark plugs, and air filter at specified mileage or time intervals.

Fluid Specs:

Detailed specifications for engine oil type (e.g., SAE viscosity grade), coolant type and mixture, brake fluid type, and potentially gear oil for specific drivetrain components.

Cooling System Fluid:

Specifies the correct type and mixture ratio for antifreeze/coolant, typically a 50/50 mix of ethylene glycol and distilled water.

Brake Fluid Type:

Specifies DOT 3 or DOT 4 brake fluid, depending on the specific hydraulic system requirements.

Common Problems:

Manual includes troubleshooting sections that address common issues specific to 2007 4-stroke Arctic Cat models, such as CVT belt wear, fuel system performance, electrical gremlins, and engine performance tuning.

Electrical Common Faults:

Addresses potential issues like faulty ground connections, damaged wiring harnesses, and sensor failures that can impact engine or accessory operation.

Clutch Common Faults:

Troubleshooting and maintenance for clutch wear, roller issues, spring fatigue, and proper belt alignment for optimal power transfer.

📚 Vehicle History

Brand Legacy:

Arctic Cat has a long history in snowmobile manufacturing, known for innovation and performance in off-road recreation.

Evolution Summary:

The 2007 4-stroke models represented a significant shift towards more powerful and efficient engine technologies for Arctic Cat, with advancements in chassis design and rider comfort.

Engine Transition:

The introduction of 4-stroke engines marked a move towards cleaner emissions, improved fuel economy, and quieter operation compared to older 2-stroke models.

Production Details:

Models listed were produced in the 2007 model year, with manufacturing typically centered in North America.