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BMW 7 Series E38 Complete Workshop Service Repair Manual 1995 1996 1997 1998 1999 2000 2001

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🏷️ Basic Information Identification Make: BMW Model: 7 Series Chassis Code: E38 Years Covered: 1995, 1996, 1997, 1998, 1999, 2000, 2001 👋 Introduction Market Position Segment: Full-size luxury sedan Target...
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BMW 7 Series E38 Complete Workshop Service Repair Manual 1995 1996 1997 1998 1999 2000 2001BMW 7 Series E38 Complete Workshop Service Repair Manual 1995 1996 1997 1998 1999 2000 2001BMW 7 Series E38 Complete Workshop Service Repair Manual 1995 1996 1997 1998 1999 2000 2001BMW 7 Series E38 Complete Workshop Service Repair Manual 1995 1996 1997 1998 1999 2000 2001
🏷️ Basic Information
Identification
Make:
BMW
Model:
7 Series
Chassis Code:
E38
Years Covered:
1995, 1996, 1997, 1998, 1999, 2000, 2001
👋 Introduction
Market Position
Segment:
Full-size luxury sedan
Target Audience:
Affluent buyers seeking comfort, performance, and advanced technology
Competitive Analysis
Key Competitors:
Mercedes-Benz S-Class, Lexus LS, Audi A8, Jaguar XJ
Key Features Vehicle
Premium Materials:
High-quality leather, wood trim, and refined interior appointments
Performance Orientation:
Powerful V8 and V12 engines, sophisticated suspension and handling
Advanced Technology:
Early adoption of electronic driver aids, infotainment, and comfort features for its era
Key Features Manual
Benefit:
Empowers owners and independent repair shops to perform maintenance and repairs, saving significant costs
Accessibility:
Instant download and availability on multiple devices (PC, Mac, tablet, smartphone)
📋 Manual Details
Coverage Areas
Overall Coverage:
Complete Workshop Service and Repair
Engine Coverage:
All Engine Variants for E38 Chassis (e.g., M60, M62, M73, M73N)
Transmission Coverage:
All Transmission Types (Automatic and Manual)
Trim And Model Coverage:
All Models, Trims, and Options
Page Count
Estimated Page Count:
Varies based on specific model/engine, typically 2000+ pages for a complete set
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshaft, timing, lubrication, cooling system
Engine Electrical:
Ignition system, fuel injection system (DME), sensors, actuators, engine control unit (ECU) diagnostics
Transmission Automatic:
Steptronic transmission, valve body, torque converter, control systems, fluid service
Transmission Manual:
Clutch assembly, gearbox, shift mechanisms, fluid service (if applicable)
Drivetrain:
Driveshafts, differential, axles, universal joints
Suspension:
Front and rear suspension, shock absorbers, springs, control arms, bushings, self-leveling suspension (optional)
Steering:
Power steering system, steering rack, steering column, alignment specifications
Brakes:
Brake system, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake pads, rotors, calipers, hydraulic system, parking brake
Electrical System:
12V battery system, charging system, starter, lighting, power windows, central locking, mirrors, climate control electricals
Body And Interior:
Body panels, doors, hood, trunk, interior trim, seats, sunroof, sound insulation
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, climate control unit, refrigerant, components
Infotainment And Navigation:
Radio, CD player, navigation system (optional), speaker systems, antenna systems
Safety Systems:
Airbag system, seat belts, SRS control unit
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement
Troubleshooting:
Diagnostic fault codes (DTCs), symptom-based troubleshooting, wiring diagrams, component testing
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair for all systems
Overhauls And Rebuilds:
Detailed instructions for engine, transmission, and major component overhauls
Electrical Diagnostics:
Wiring diagrams, fuse box locations, relay functions, troubleshooting electrical faults
Software Updates And Coding:
Information on diagnostic software usage and basic module coding procedures (may require specialized tools not included in manual)
Technical Depth
Depth:
Comprehensive from basic maintenance to advanced diagnostics and complete overhauls
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable if digitally produced or scanned with OCR
Print Quality
Printability:
Printable by the user, page by page or in full
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine Options
728I/Il:
M52B28 (2.8L inline-6), ~193 hp, ~206 lb-ft torque
730I/Il:
M60B30 (3.0L V8), ~218 hp, ~214 lb-ft torque
735I/Il:
M62B35 (3.5L V8), ~235 hp, ~243 lb-ft torque (pre-'98), M62TU (3.5L V8), ~245 hp, ~250 lb-ft torque ('98+)
740I/Il:
M60B40 (4.0L V8), ~282 hp, ~295 lb-ft torque (pre-'96), M62B44 (4.4L V8), ~286 hp, ~310 lb-ft torque ('96-'98), M62TUB44 (4.4L V8), ~290 hp, ~325 lb-ft torque ('98+)
750I/Il:
M73B54 (5.4L V12), ~322 hp, ~361 lb-ft torque (pre-'98), M73N (5.4L V12), ~326 hp, ~370 lb-ft torque ('98+)
Performance
Horsepower Range:
193 hp to 326 hp
Torque Range:
206 lb-ft to 370 lb-ft
Fuel System
Injection Type:
Multi-point fuel injection (MPI) / Sequential Electronic Fuel Injection (SEFI) via DME
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Engine Management
Control Unit:
Digital Motor Electronics (DME)
🔧 Transmission
Standard Transmission
Types:
Primarily 5-speed automatic (e.g., ZF 5HP30, ZF 5HP24), with some markets/models potentially having a 6-speed manual option early on (rare)
Optional Transmission
Types:
Steptronic automatic transmission (manual shift mode)
Features
Transmission Management:
EGS (Electronic Gearbox Control)
📐 Dimensions
Exterior
Wheelbase Standard:
Approx. 118.4 inches (3008 mm)
Wheelbase Long Wheelbase Il:
Approx. 124.3 inches (3157 mm)
Length Standard:
Approx. 197.2 inches (5008 mm)
Length Long Wheelbase Il:
Approx. 203.1 inches (5160 mm)
Weights
Curb Weight Range:
Approx. 4000 - 4700 lbs (1815 - 2130 kg) depending on engine and configuration
🛡️ Safety Features
Ratings
Crash Testing Era:
Tests from the era were less standardized than today; focus on passive safety features inherent to BMW design
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Dsc:
Optional Dynamic Stability Control (DSC) on later models
Traction Control:
ASR (Automatic Stability Control) or DTC (Dynamic Traction Control) depending on model year and options
Passive Features
Airbags:
Driver and front passenger airbags, optional side airbags
Rollover Protection:
Reinforced A and B pillars, integrated roll bars in the roof structure
💡 Technology Features
Infotainment
Radio System:
BMW Professional RDS, optional CD changer, cassette player.
Navigation:
Optional BMW Business or Professional Navigation System with CD-ROM based maps.
Display:
Central information display (CID) in the dashboard for vehicle status, climate control, and navigation prompts.
Driver Assistance
Parking Assistance:
Optional front and rear parking sensors (Park Distance Control - PDC).
Cruise Control:
Standard electronic cruise control.
Connectivity
Phone Integration:
Optional integrated cellular phone system.
Climate Control
Automatic Climate Control:
Dual-zone automatic climate control with recirculation, air quality sensor, and activated charcoal filters.
🔧 Maintenance
Service Intervals Oil
Engine Oil Change:
Typically every 7,500 - 15,000 miles or 12-24 months, depending on driving conditions and oil used (refer to manual for specific recommendation based on oil type/grade).
Service Intervals Filters
Oil Filter Replacement:
Replace with every oil change.
Engine Air Filter Replacement:
Inspect every 15,000 miles, replace every 30,000 miles or as needed.
Cabin Air Filter Replacement:
Replace annually or every 15,000 miles.
Fuel Filter Replacement:
Typically every 30,000 - 60,000 miles depending on fuel quality and filter type.
Fluid Specifications Engine Oil
Engine Oil Type:
Synthetic SAE 0W-40 or 5W-40 meeting BMW LL-01 or LL-98 specifications (refer to manual for exact BMW approval number).
Fluid Specifications Coolant
Coolant Type:
BMW Blue coolant (G48) or equivalent ethylene glycol-based coolant with corrosion inhibitors, mixed 50/50 with distilled water.
Fluid Specifications Transmission
Automatic Transmission Fluid:
ZF LifeguardFluid 5 (or equivalent specified for ZF 5HPXX transmissions). Crucial to use the correct fluid to avoid damage.
Fluid Specifications Power Steering
Power Steering Fluid:
BMW Power Steering Fluid (e.g., Pentosin CHF 11S or equivalent)
Fluid Specifications Brake
Brake Fluid:
DOT 4 low-viscosity brake fluid.
Known Issues
Cooling System:
Plastic coolant expansion tank prone to cracking, thermostat housing leaks, water pump failure.
Vacuum Leaks:
Age-related degradation of vacuum hoses and seals leading to rough idle, poor performance, and potential Check Engine Lights.
Oil Leaks:
Valve cover gaskets, oil pan gaskets, and crank seal leaks are common due to age and material degradation.
Electrical Gremlins:
Corrosion in electrical connectors, failing ABS/ASC sensors, blower motor resistor failure, headlight leveling system issues.
Transmission Issues:
Mechatronic seal leaks in automatic transmissions, torque converter issues, shifter bushings wear.
Suspension Components:
Worn control arm bushings, ball joints, and tie rods leading to alignment issues and poor handling.
📚 Vehicle History
Brand Heritage
Brand Identity:
BMW is renowned for its 'Ultimate Driving Machine' slogan, emphasizing performance, luxury, and engineering precision.
Model Evolution
E38 Introduction:
The E38 succeeded the E32 generation and was produced from 1994 to 2001, representing BMW's flagship sedan of the late 1990s.
Key Advancements E38:
Introduction of Xenon headlights, satellite navigation, electronic damping control (EDC), and the Steptronic transmission.
Production
Manufacturing Location:
Dingolfing, Germany
Production Years:
1994-2001 (for model years 1995-2001)
🏆 Awards & Recognition
Recognitions
Automotive Press:
Consistently praised by automotive journalists for its refined ride, powerful engines, and luxurious interior during its production run. While specific awards for model years covered are difficult to pinpoint without original press, it was a benchmark luxury sedan.
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