Model Variant:
Compact SUV, available in 2-door convertible and 4-door hardtop body styles
Production Years Covered:
Manual covers the 2002 model year; platform ran 1999-2004
Platform:
Suzuki-derived ladder-frame platform (Suzuki Grand Vitara sibling)
Target Audience:
DIY owners, mechanics and workshops
Segment:
Entry-level compact sport utility vehicle
Market Role:
Budget-oriented small SUV with genuine light-duty off-road capability
Main Competitors:
Suzuki Grand Vitara, Toyota RAV4, Honda CR-V
Key Advantage:
Lower price point and ladder-frame construction with low-range transfer case, unlike car-based rivals
Drivetrain:
Available shift-on-the-fly 4WD with 2-speed transfer case
Body Styles:
2-door soft-top convertible and 4-door hardtop
Manual Type:
Factory service and repair manual (dealer technician level)
Coverage Scope:
All models and all repairs A-Z for the 2002 Tracker
Delivery:
Instant download after purchase
Page Count:
N/A - exact page count not specified for this digital edition
Source:
Same manual used by technicians at dealerships
Engine:
Complete engine mechanical service, overhaul and tuning
Fuel and Emissions:
Fuel system, fuel injection and emission controls
Cooling System:
Radiator, thermostat, water pump and cooling fan service
Exhaust:
Exhaust system and manifold procedures
Transmission and Clutch:
Manual and automatic transmission, clutch and driveline service
Transfer Case and Axles:
4WD transfer case, differentials and driveshafts
Electrical:
Wiring diagrams, electrical diagnostics and component testing
Steering:
Power steering and steering linkage service
Brakes:
Hydraulic brake system, pads, rotors and ABS
Suspension:
Front and rear suspension, including independent front suspension
Body and Chassis:
Body panels, chassis and frame service
Interior:
Interior trim, seats and components
HVAC:
Heating, ventilation and air conditioning service
Restraints:
SRS airbag system and seat belts
Routine Maintenance:
Scheduled service procedures and fluid changes
Troubleshooting:
Symptom-based fault-finding and diagnostic charts
Diagnostics:
Fault code retrieval and electrical diagnostics
Component Replacement:
Step-by-step removal and installation instructions
Specification Checks:
Torque specs, clearances and adjustment data
Overhaul:
Complete teardown and rebuild procedures
Level:
Workshop-grade, dealer technician level detail
Wiring Diagrams:
Included for electrical troubleshooting
Torque Specifications:
Provided throughout for fastener tightening
Illustrations:
Diagrams and exploded views supporting each procedure
Part Numbers:
N/A - this is a service manual, not a parts catalog
Fluid Capacities:
Included in maintenance and specification sections
Tooling:
Special tool references where required by procedures
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
Base Engine:
2.0L inline-4 (Suzuki-derived J20 engine)
Optional Engine:
2.5L V6 (Suzuki H25A), standard on LT and uplevel trims
Configuration:
Inline-4 or 90-degree V6, both DOHC multi-valve designs
2.0L Output:
Approximately 127 hp
2.5L V6 Output:
Approximately 155 hp
Drive Layout:
Rear-wheel drive or part-time 4WD
Fuel Delivery:
Multi-point electronic fuel injection
Fuel Type:
Regular unleaded gasoline
Fuel Tank Capacity:
Approximately 17.4 gallons
Standard Transmission:
5-speed manual transmission
Optional Transmission:
4-speed automatic transmission
Transfer Case:
2-speed shift-on-the-fly 4WD transfer case on 4WD models
4WD Engagement:
Shift-on-the-fly between 2H and 4H at road speed
Low Range:
4L low range for off-road use
Driveline:
Rear driveshaft with live rear axle
Wheelbase:
Approximately 97.6 inches (4-door); approximately 86.6 inches (2-door)
Length:
Approximately 162 inches (4-door); approximately 146 inches (2-door)
Curb Weight:
Approximately 2,700-3,100 lbs depending on body style and drivetrain
Ground Clearance:
Approximately 7.3-8.0 inches depending on trim
Crash Test Information:
N/A - specific NHTSA/IIHS ratings not specified for this model
Airbags:
Dual front airbags (driver and passenger)
Seat Belts:
Three-point front seat belts with pretensioners
Structure:
Ladder-frame construction with side-impact door beams
ABS:
4-wheel anti-lock brakes available on many trims
Traction Aids:
Low-range transfer case and 4WD for traction in poor conditions
Audio System:
AM/FM stereo with CD player; cassette deck on some trims
Speakers:
N/A - speaker count not specified for this model
Driver Assistance Systems:
None - era-appropriate vehicle with no electronic driver aids beyond optional ABS
Oil and Filter:
Approximately every 3,000-5,000 miles depending on driving conditions
Air Filter:
Inspect regularly, replace approximately every 30,000 miles
Spark Plugs:
Replace approximately every 30,000 miles
Coolant:
Replace approximately every 30,000 miles or per schedule
Engine Oil:
SAE 5W-30 (API-rated gasoline engine oil); 2.0L capacity approximately 4.8 quarts with filter
Automatic Transmission Fluid:
Dexron-type ATF; manual transmission uses gear oil per manual specifications
Differential and Transfer Case:
Gear oil per specification charts in the manual
Known Issues and Common Wear Items
Timing Components:
Inspect timing belt/chain service points per schedule on the 2.0L
Common Wear Items:
Brakes, suspension bushings and universal joints on 4WD models
Soft Top:
Convertible top seals and latches wear on 2-door models
Manufacturer:
Chevrolet (General Motors), built in cooperation with Suzuki
Platform Origin:
Based on the Suzuki Sidekick/Grand Vitara platform
Introduction:
Tracker name introduced in 1989 as a 2-door; second generation launched in 1999
2002 Position:
Second-generation model year with 4-door body style added; V6 available
End of Run:
Tracker discontinued after the 2004 model year, replaced by larger SUVs
Assembly Plant:
N/A - assembly location not specified in the description
