Vehicle Segment:
Compact SUV / Off-Road Vehicle
Competitors:
Jeep Cherokee (XJ), Mitsubishi Pajero/Montero, Toyota 4Runner, Suzuki Vitara/Grand Vitara, Ford Explorer (early generations).
Off Road Capability:
Body-on-frame construction and available 4WD systems provided significant off-road capability for its class.
Design Origin:
Originally based on the SsangYong Korando, which itself had roots in early Jeep designs (CJ-series).
Applicable Years:
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Type:
Workshop Service Manual / Repair Manual
Engine:
Detailed coverage for various engine options (e.g., diesel, gasoline variants common in this era).
Transmission:
Manual and Automatic transmission service, repair, and diagnostics.
Drivetrain:
4WD system operation, service, and repair for transfer case and axles.
Suspension:
Front and rear suspension systems, including components, alignment, and repair procedures.
Brakes:
Brake system service, including hydraulic components, ABS (if equipped), and disc/drum brake servicing.
Steering:
Power steering system diagnosis and repair, steering column and linkage service.
Electrical:
Complete electrical system coverage, including wiring diagrams, lighting, ignition, charging, starting, and accessories.
Bodywork:
Body panel repair, structural components, doors, glass, and interior trim removal/installation.
HVAC:
Heating, Ventilation, and Air Conditioning system service and repair.
Fuel System:
Fuel injection systems, fuel pumps, lines, and filters for gasoline and diesel engines.
Cooling System:
Radiator, thermostat, water pump, and fan service.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, and pipe replacement.
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, and general upkeep.
Troubleshooting:
Diagnostic procedures for common problems, fault code interpretation (if applicable), and symptom-based troubleshooting.
Repair:
Detailed, step-by-step repair instructions for all major vehicle systems.
Disassembly Assembly:
Comprehensive instructions for removing and reinstalling components.
Adjustments:
Procedures for adjusting various systems, such as brakes, clutch, and engine timing.
Specifications:
Key service data, including torque values, tolerances, and fluid capacities.
Depth:
Comprehensive, covering everything from basic maintenance to detailed component overhauls and diagnostics.
Illustrations:
Includes detailed diagrams, exploded views, and photos to guide repairs.
Special Tools:
References and illustrations for required special service tools.
Quality:
Printable PDF, allowing for high-quality printing of any page.
Searchability:
Likely text-searchable PDF, facilitating quick information retrieval.
Print Capability:
Yes, all pages are printable.
Binding Description:
Digital PDF, no physical binding.
Paper Description:
N/A (Digital Format)
Operating Systems:
Windows, Mac, Linux OS compatible via Adobe Reader or similar PDF viewer.
Software:
Adobe Reader or compatible PDF viewer.
Engine Types:
Primarily known for its diesel engines (e.g., 2.3L, 2.9L Mercedes-Benz derived diesel) and various gasoline engines (e.g., 2.0L, 2.2L, 3.2L inline-4 and inline-6, and V6 options).
Horsepower Range:
Typically ranging from 70-120 HP for diesel variants and 100-170 HP for gasoline variants, depending on specific engine and tuning.
Torque Range:
Diesel engines offered good low-end torque for off-road use.
Fuel Delivery:
Typically indirect injection (diesel) or multi-point fuel injection (gasoline).
Oil Change:
Typically every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on driving conditions and specific engine.
Timing Belt:
Crucial for specific engines; interval varies significantly (e.g., 60,000-100,000 miles / 100,000-160,000 km). Consult manual for exact specifications.
Engine Oil:
API SG/SH or higher, viscosity typically 5W-30, 10W-30, or 10W-40 depending on ambient temperature and engine type (diesel/gasoline). Specific diesel oils often recommended.
Coolant:
Ethylene glycol based coolant (e.g., Dex-Cool compatible or similar) with a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil (e.g., SAE 75W-90 or 80W-90).
Transmission Fluid Automatic:
Dexron III or equivalent ATF.
Diesel Engines:
Glow plug issues, injector pump problems, potential for head gasket leaks on higher mileage units.
Rust:
Prone to rust, especially in wheel arches, rocker panels, and chassis components, common for vehicles of this era and construction type.
Electrical Gremlins:
Wiring harness issues, corrosion in connectors, and sensor failures can lead to intermittent electrical problems.
Suspension Wear:
Bushings, ball joints, and tie rod ends can wear out due to age and typical off-road use.
