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DAEWOO KORAndO Service Repair Manual
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🏷️ Basic Information Identification Make: Daewoo Model: Korando Model Variant: Korando (KJ series SUV) Production Years Covered: 1996-2006 (KJ generation covered by this manual) 👋 Introduction Market Position Target Audience:...
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Sku: 584271
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🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Korando
Model Variant:
Korando (KJ series SUV)
Production Years Covered:
1996-2006 (KJ generation covered by this manual)
👋 Introduction
Market Position
Target Audience:
DIY owners and independent technicians servicing the Daewoo Korando
Vehicle Class:
Compact SUV / off-road vehicle
Key Features
Body Styles:
2-door and 4-door SUV, soft-top and hard-top variants
Drivetrain:
Part-time 4WD with 2H / 4H / 4L transfer case
Suspension:
Front torsion bar independent, rear rigid axle with coil springs
Engine:
Diesel and petrol engine options, including Mercedes-Benz derived units
📋 Manual Details
Manual Details
Manual Type:
Factory-style service and repair manual
Format:
PDF
Delivery Method:
Instant download
Binding:
Digital
Language:
English
Coverage Areas:
Engine, transmission, driveline, brakes, suspension, electrical, body and general service procedures
Usage
Navigation:
Bookmarked sections and searchable text in the PDF file
Intended Use:
Workshop-level diagnosis, repair and scheduled maintenance
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Cylinder head, block, timing, lubrication and cooling systems
Fuel and Emission Systems:
Fuel supply, injection and emission control components
Clutch and Transmission:
Manual gearbox, clutch, and transfer case service and overhaul
Axles and Driveline:
Front and rear axle, propeller shafts, differentials and hubs
Suspension:
Front torsion bar suspension and rear coil-sprung rigid axle
Steering:
Recirculating ball steering system, including power steering
Brakes:
Front disc and rear drum brakes, parking brake, hydraulic system
Electrical System:
Wiring diagrams, charging, starting, lighting and instrumentation
Heating and Ventilation:
Heater core, blower and ventilation ducting
Body and Trim:
Panels, doors, seals, bumpers, seats and interior trim
Procedures Included
Diagnostics:
Troubleshooting charts, fault-finding steps and diagnostic codes
Removal and Installation:
Step-by-step component removal, installation and torque data
Disassembly and Reassembly:
Full unit teardown and rebuild sequences for major assemblies
Adjustments:
Valve clearances, belt tension, alignment and clearances
Scheduled Maintenance:
Service intervals, fluid capacities and inspection checklists
Technical Depth
Specification Tables:
Factory torque values, clearances and fluid capacities
Illustrations:
Diagrams and exploded views for major assemblies
Special Tools:
Special tool listings and alternatives where applicable
Skill Level:
Suitable for both professional workshops and experienced DIY owners
Parts Information
Part Numbers:
Reference part numbers included where listed in the source manual
Torque Specifications:
Full torque specification tables throughout
Fluid Specifications:
Recommended oils, coolants and hydraulic fluids
Interchange Notes:
N/A - not specified in this manual
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Engine Range
Primary Engine:
2.3L petrol and 2.9L diesel options (model year dependent)
Petrol Engine:
2.3L four-cylinder, derived from Mercedes-Benz M111 design
Diesel Engine:
2.9L five-cylinder indirect-injection diesel (OM662 derived)
Later Diesel Option:
2.0L common-rail turbo diesel (XDi) in later production years
Performance
Power Output:
Varies by engine and model year - see specification tables in the manual
Fuel System:
Multi-point injection (petrol); indirect injection or common-rail turbo diesel
Aspiration:
Naturally aspirated on early engines; turbocharged on later diesels
🔧 Transmission
Transmission
Standard Transmission:
5-speed manual gearbox
Optional Transmission:
4-speed automatic transmission (model year dependent)
Transfer Case:
Part-time 4WD with 2H, 4H and 4L ranges
Features:
Shift-on-the-fly 4H engagement; low range for off-road use
📐 Dimensions
Exterior
Wheelbase:
Short wheelbase 2-door and extended wheelbase 4-door variants
Length:
Varies by body style (2-door vs 4-door)
Width:
Approximately 1,810 mm
Height:
Approximately 1,750 mm
Weights
Curb Weight:
Approximately 1,700-1,900 kg depending on body style and engine
Gross Vehicle Weight:
See manual specification tables for exact figures
🛡️ Safety Features
Passive Features
Airbags:
Driver airbag standard on most trim levels; passenger airbag on later models
Seatbelts:
Three-point front seatbelts with pretensioners on later models
Body Structure:
Ladder frame chassis with reinforced passenger cell
Active Features
Braking:
Front disc brakes; ABS available on higher trim levels
Stability Control:
N/A - not fitted to this generation of Korando
Crash Test Ratings:
N/A - not widely rated by modern test programs for this era
💡 Technology Features
Infotainment
Audio System:
AM/FM radio with cassette or CD player depending on trim level
Speakers:
Door-mounted speaker system
Driver Assistance
Driver Assistance Systems:
N/A - not available on this era of vehicle
Convenience:
Power windows and central locking on higher trim levels
🔧 Maintenance
Service Intervals
Oil and Filter:
Every 10,000 km / 6,000 miles or 12 months (severe use: shorter interval)
Air Filter:
Inspect every service; replace every 20,000 km or as conditions require
Fuel Filter (Diesel):
Replace at regular intervals per manual schedule - critical for diesel models
Valve Clearance Check:
Per manual schedule for applicable engines
Coolant:
Replace per scheduled interval specified in the manual
Fluid Specifications
Engine Oil:
Grade per manual tables; viscosity per climate (e.g. 15W-40 diesel ratings)
Gearbox Oil:
Gear oil specification and capacity listed in manual
Transfer Case and Axles:
Hypoid gear oil per factory specification
Brake Fluid:
DOT 3 or DOT 4 as specified
Known Issues
Common Wear Items:
Suspension bushings, ball joints and torsion bar adjustment components
Diesel Notes:
Injector and glow plug service on indirect-injection diesels
Electrical Notes:
Wiring connector corrosion in off-road / high-humidity use
Rust Prevention:
Inspect ladder frame, crossmembers and body mounts
📚 Vehicle History
Brand Heritage
Manufacturer:
Daewoo Motors, South Korea (Korando origins trace to Keohwa / SsangYong design)
Platform Sharing:
KJ Korando developed by SsangYong; sold under Daewoo branding in some markets
Engine Heritage:
Licensed Mercedes-Benz engine designs used in petrol and diesel variants
Model Evolution
First Generation:
Korando KJ launched in 1996 as a body-on-frame compact SUV
Production Location:
South Korea
🏆 Awards & Recognition
Recognition
Model Recognition:
Known for durable body-on-frame construction and off-road capability
Motorsport:
Rally Raid heritage - SsangYong Korando achieved class results in Dakar-style events in the late 1990s
Market Recognition:
N/A - no major formal awards documented for this model era