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FENDT 700 / 800 Vario Workshop Manual

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The Fendt 700 / 800 Vario Series represents a pinnacle in high-performance agricultural tractor engineering, renowned for its advanced technology, operator comfort, and exceptional efficiency. These tractors are designed for...
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Type: Tractor
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FENDT 700 / 800 Vario Workshop Manual
The Fendt 700 / 800 Vario Series represents a pinnacle in high-performance agricultural tractor engineering, renowned for its advanced technology, operator comfort, and exceptional efficiency. These tractors are designed for demanding agricultural applications, embodying Fendt's commitment to quality and innovation. Key features include the signature Vario continuously variable transmission (CVT), which ensures optimal engine speed and fuel economy, and ergonomically designed cabs built for long working hours. The series offers powerful and efficient diesel engines, delivering robust performance for a wide range of tasks. This Workshop Service Repair Manual provides comprehensive guidance for the Fendt 700 and 800 Vario series tractors. It covers essential maintenance procedures, detailed troubleshooting steps, component replacement instructions, and critical technical specifications. The manual is an indispensable resource for owners, mechanics, and technicians, offering the knowledge required to maintain, diagnose, and repair these sophisticated machines effectively. With clear, step-by-step instructions and high-quality diagrams, this manual ensures that the Fendt tractors can be kept in optimal working condition, maximizing their longevity and performance.
🏷️ Basic Information
Identification
Make:
Fendt
Model:
700 / 800 Vario Series
Vehicle Description:
High-performance agricultural tractors
Manual Product Name:
FENDT 700 / 800 Vario Workshop Manual PDF Download
Generation
Applicable Models 700 Series:
Fendt 711 Vario (from chassis no. 711/../8001-), Fendt 712 Vario (from chassis no. 712/../8001-), Fendt 714 Vario (from chassis no. 714/../8001-), Fendt 716 Vario (from chassis no. 716/../8001-)
Applicable Models 800 Series:
Fendt 815 Vario (from chassis no. 715/../1001-), Fendt 817 Vario (from chassis no. 717/../1001-), Fendt 818 Vario (from chassis no. 718/../1001-)
Codes
Manual Document Code Primary:
X990.005.051.010
Manual Document Code Secondary:
PSD bo 3188 G - en
👋 Introduction
Market Position
Market Segment:
Premium, high-performance agricultural tractors
Key Selling Points:
Fendt's reputation for advanced technology, comfort, and efficiency
Competitive Analysis
Competitors Overview:
Competes with other high-end tractor manufacturers like John Deere, Claas, and Massey Ferguson.
Key Features Vehicle
Variable Transmission:
The signature 'Vario' continuously variable transmission (CVT) for optimal engine speed and fuel efficiency.
Operator Comfort:
Designed for long working hours with advanced cab suspension and ergonomic controls.
Engine Technology:
Powerful and efficient diesel engines, likely meeting emission standards of the era.
Key Features Manual
Value Proposition:
Essential resource for owners and technicians to maintain, repair, and optimize performance, saving significant costs on professional servicing.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Primary Coverage:
Comprehensive service, repair, and maintenance for Fendt 700 and 800 Vario series tractors
Secondary Coverage:
Troubleshooting, diagnostics, component replacement, technical data, diagrams
Page Count
Estimated Page Count:
Extensive (specific page count not provided, but characteristic of comprehensive workshop manuals)
Manual Type
Format:
PDF Download
Language
Language:
English
Edition
Edition Date:
08/2006
Publisher Info
Publisher:
AGCO GmbH
Publisher Address:
Johann-Georg-Fendt-Str. 4 D-87616 Marktoberdorf
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhauls, fuel system, lubrication system, cooling system, intake and exhaust systems, engine diagnostics
Transmission Systems:
Vario transmission (ML 70/75/80) service and repair, hydraulic control, drive components
Electrical Systems:
Wiring diagrams, starter, alternator, battery, lighting, control units, sensors, electronic systems
Hydraulic Systems:
Hydraulic pump, control valves, cylinders, filters, PTO hydraulics, implement hydraulics
Chassis And Suspension:
Front axle, rear axle, steering system, braking system, suspension components
Cab And Bodywork:
Cab structure, doors, windows, interior components, controls, exterior panels
Cooling System:
Radiator, fan, thermostat, coolant circuits, maintenance
Fuel System:
Fuel tank, fuel lines, fuel filter, injection pump, injectors, troubleshooting
Lubrication System:
Oil pump, oil filter, oil passages, oil capacity, oil change intervals
Power Take Off Pto:
Rear PTO engagement, front PTO (if applicable), PTO shaft maintenance
Air Conditioning And Heating:
AC system components, heater core, blower motor, refrigerant recharge, troubleshooting
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication points, fluid level checks, greasing
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation (if applicable)
Repair And Overhaul:
Engine rebuild, transmission overhaul, hydraulic component replacement, axle repairs, brake system repairs
Component Replacement:
Step-by-step instructions for replacing major and minor components
Adjustment And Calibration:
Setting clearances, adjusting linkages, calibration of electronic systems
Technical Data And Specifications:
Torque specifications, clearances, fluid capacities, pressure readings
Wiring Diagrams:
Detailed electrical schematics for all systems
Special Tools And Equipment:
Identification and usage of specialized tools required for specific repairs
Technical Depth
Depth Of Coverage:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds. Suitable for professional technicians and experienced DIY users.
Diagram Quality:
High-quality diagrams and illustrations for clarity
Instruction Clarity:
Clear, step-by-step instructions for all procedures
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality Designation:
High quality, suitable for printing
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Text Searchability:
Likely searchable text within the PDF, facilitating quick information retrieval
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Likely Deutz or MAN (common for Fendt at this time, specific to model variant)
Engine Type:
Turbocharged Diesel
Performance
Engine Displacement:
Varies by specific model (e.g., 711, 714, 818), typically in the range of 6.0L to 7.2L for this series.
Horsepower Range:
Approx. 110 HP (711) to 180 HP (818) depending on model and power management features.
Torque Specifications:
Specific torque figures depend on the engine variant, but generally robust torque delivery for heavy draft work.
Fuel System
Fuel Injection:
Common Rail Direct Injection (CRDI) or similar advanced fuel injection system for efficiency and emissions.
Emission Control:
Likely Tier II or Tier III emission compliant for the period.
Maintenance
Oil Grade Specification:
Typically API CJ-4 or ACEA E7/E9, viscosity grades like 10W-40 or 15W-40 (refer to specific engine manual section for exact grade).
Coolant Type:
Ethylene glycol based antifreeze, typically G12 or equivalent (refer to manual for exact specification).
🔧 Transmission
Standard
Transmission Type:
Fendt Vario (ML 70/75/80) Continuously Variable Transmission (CVT)
Optional
Optional Transmission Features:
Advanced control modes for various field operations, creeper gears.
Features
Transmission Fluid Specification:
Specialized Vario transmission fluid (e.g., AGCO Fluid 821 XL or equivalent) – crucial to use the correct fluid.
Transmission Control:
Electronic control unit (ECU) managing power flow, speed, and engine load for optimal efficiency.
📐 Dimensions
Exterior
Wheelbase:
Varies by model and configuration, but typically around 2.7 to 3.0 meters.
Overall Length:
Varies by model, generally in the range of 4.5 to 5.5 meters.
Overall Width:
Varies with tire configuration, but typically around 2.5 meters to comply with road regulations.
Overall Height:
Varies with cab and tire size, generally around 3.0 to 3.3 meters.
Weights
Operating Weight:
Varies significantly by model, typically ranging from 7,000 kg to 10,000 kg.
Gross Vehicle Weight Rating:
Higher ratings available for heavy applications, often exceeding 12,000 kg.
🛡️ Safety Features
Ratings
Roll Over Protection Structure Rops:
Integrated ROPS (Roll-Over Protective Structure) as standard for operator safety.
Visibility:
Designed for excellent all-around visibility from the cab.
Active Features
Braking System:
Hydraulic disc brakes on all wheels, often with parking brake system.
Steering System:
Hydrostatic power steering for precise control.
Passive Features
Seatbelts:
Operator seat with integrated seatbelt.
Cab Safety Features:
Reinforced cab structure, safety glass, and efficient climate control to protect the operator.
💡 Technology Features
Infotainment
Cab Features:
While not 'infotainment' in the automotive sense, the cab would feature advanced controls, diagnostic displays, and comfort features typical of premium tractors.
Driver Assistance
Variable Transmission Control:
The core technology is the Vario transmission, allowing for precise speed control and automatic engine/transmission management.
Cruise Control:
Integrated cruise control functions for maintaining set speeds.
Connectivity
Electronics Integration:
Sophisticated electronic control systems managing engine, transmission, hydraulics, and implement functions.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically 500 or 750 hours, or annually, whichever comes first (refer to manual for precise intervals).
Transmission Oil Change Interval:
Crucial for Vario units, typically 1000 or 1500 hours, but requires strict adherence to the manual's schedule and fluid type.
Hydraulic Oil Change Interval:
Often aligns with transmission oil intervals or around 1000-2000 hours, depending on operating conditions.
Air Filter Replacement:
Regular inspection and replacement based on operating hours and conditions (e.g., every 250-500 hours).
Fuel Filter Replacement:
Typically replaced every 500 hours or annually.
Fluid Specifications
Engine Oil Capacity:
Varies by engine size, but typically in the range of 12 to 18 liters.
Transmission Oil Capacity:
Vario ML 70/75/80 typically requires around 15-20 liters of specialized fluid.
Hydraulic System Capacity:
Can range from 40 to 80 liters or more, depending on the tractor's hydraulic configuration.
Known Issues
Common Issues General:
As with any complex machinery, potential issues can include wear on hydraulic components, electrical system faults, and routine maintenance needs. The Vario transmission, while robust, requires precise maintenance.
Maintenance Importance:
Adherence to the strict maintenance schedule and use of correct fluids is critical for longevity and optimal performance of the Vario transmission and other systems.
📚 Vehicle History
Brand Heritage
Brand Origin:
Fendt is a German brand with a long history of innovation in tractor technology, renowned for quality and engineering excellence.
Model Evolution
Series Introduction:
The 700 and 800 Vario series represent a significant advancement in tractor technology, particularly with the widespread adoption of the Vario transmission.
Key Innovations Vario:
The Vario transmission revolutionized agricultural machinery by offering seamless speed adjustments, leading to increased productivity and fuel savings.
Production
Manufacturing Location:
Marktoberdorf, Germany (Primary Fendt manufacturing facility)
Production Period For This Manual:
This manual covers models from approximately the early 2000s up to its edition date of 08/2006, representing a specific generation of the 700/800 Vario series.
🏆 Awards & Recognition
Recognitions
Brand Awards General:
Fendt tractors consistently receive accolades for innovation, design, and performance in the agricultural sector.
Vario Transmission Impact:
The Vario transmission itself has been a benchmark innovation, receiving industry awards for its contribution to agricultural efficiency.
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