🏷️ Basic Information

Make:

Ford

Model:

C-Max

Powertrain Type:

Electric

Generation Identifier:

First Generation (2003-2010), Second Generation (2010-2019)

Platform Code:

CD3 Platform (Second Generation)

Vehicle Identification Number Vin Decoder Reference:

Manual would typically be cross-referenced with VIN sequences for specific model year and equipment variations.

👋 Introduction

Market Segment:

Compact MPV (Multi-Purpose Vehicle) with a focus on practicality, fuel efficiency (especially in hybrid/electric variants), and family-oriented features.

Key Competitors:

Volkswagen Golf SV/Sportsvan, Renault Scénic, Citroën C4 Picasso/SpaceTourer, Peugeot 5008, Opel/Vauxhall Zafira Tourer, Toyota Prius+ (for hybrid variants).

Model Highlights:

Versatile interior, comfortable ride, efficient powertrains (including electric), good visibility, practical storage solutions. The electric variant specifically targeted urban commuting and eco-conscious drivers.

📋 Manual Details

Covered Electrical Systems:

Fuse box diagrams, Starting and Charging system, Engine Cooling Fan, HVAC (Heating, Ventilation, Air Conditioning), Horn circuit, Reverse Lights, Headlight system, Warning Lights (ABS, Airbag, Check Engine, etc.), Fog Lights, Power Windows, Power Locks, Audio System, Navigation System, Interior Lighting, Exterior Lighting, Wiper/Washer system, Battery Management System, High Voltage System (if applicable for specific electric variants), Regenerative Braking System components, On-Board Charger (OBC) circuitry, Battery pack cooling and heating circuits.

Estimated Page Count:

300-500 pages (typical for comprehensive electrical diagrams)

Manual Type:

Electrical Troubleshooting Manual / Wiring Diagram Manual

Language:

English

Format:

Digital (PDF)

Digital Rights:

Likely distributed as a single PDF file, potentially with document security features.

📖 Manual Coverage

Electrical And Electronic Systems:

All major electrical circuits including power distribution (fuses, relays), ignition, starting, charging, lighting (headlights, taillights, interior, auxiliary), instrumentation, warning indicators, HVAC controls, audio/infotainment, power accessories (windows, locks, mirrors, seats), safety systems (ABS, airbags, traction control), driver assistance systems, powertrain control modules (PCM), body control modules (BCM), and specific electric vehicle (EV) related systems such as battery management, charging, and thermal management.

Fuse And Relay Systems:

Detailed diagrams for all fuse boxes (interior and engine compartment), identification of fuse ratings and functions, relay locations and functions, power distribution network analysis.

Lighting Systems:

Wiring for headlights (low/high beam, DRLs), taillights, brake lights, turn signals, reverse lights, fog lights (front/rear), interior dome and courtesy lights, license plate lights, and related control modules (e.g., headlight switch, body control module).

HVAC System Electrical:

Wiring for blower motor, climate control panel, A/C compressor clutch, temperature sensors, blend door actuators, recirculation motor, and related control modules.

Starting And Charging Electrical:

Wiring for starter motor (if applicable to hybrid), alternator (if applicable), battery management system, high-voltage battery pack connections, charging port (AC/DC), onboard charger (OBC), and related control modules.

Warning Lights And Indicators:

Schematics and troubleshooting for all dashboard warning lights, including Check Engine Light, ABS warning, Airbag system warning, Battery charge warning, Brake system warning, and specific EV system warnings.

Power Windows And Locks:

Wiring diagrams for power window motors, master control switch, individual door switches, power door lock actuators, central locking module, and keyless entry receiver.

Instrument Cluster And Gauges:

Schematics for speedometer, tachometer, fuel gauge (or battery charge indicator), temperature gauge, odometer, trip computer, and all warning lights and tell-tales.

Troubleshooting And Diagnostic Procedures:

Step-by-step troubleshooting guides for common electrical faults, identification of component locations, connector pinouts, wiring harness routing, diagnostic trouble code (DTC) interpretations, power and ground testing procedures, signal tracing, and symptom-based diagnostic strategies for various electrical systems. Includes procedures for diagnosing issues with the starting and charging system, lighting circuits, climate control, infotainment, and EV-specific systems.

Component Testing:

Guidance on testing various electrical components using a multimeter, such as checking continuity, voltage drops, resistance, and signal integrity. Includes specific tests for sensors, actuators, motors, and control modules.

Troubleshooting Electrical Faults:

Systematic approach to diagnosing electrical problems, including symptom identification, fault tree analysis, use of diagnostic scan tools, and verification of repair procedures.

Connector And Wiring Repair:

Information on identifying connector types, pin configurations, and recommended repair procedures for damaged wiring and connectors, including crimping techniques and splice repair.

Depth Of Technical Information:

Comprehensive, covering detailed wiring diagrams with component identification, wire colors, wire gauges, connector types, and terminal designations. Includes schematics for all major electrical systems, component descriptions, and diagnostic flowcharts. Suitable for professional technicians and advanced DIY enthusiasts.

Wiring Diagram Detail:

Circuit diagrams showing the flow of electricity, including wire colors, gauge sizes, connector numbers, terminal numbers, and component identification. Cross-references between different circuits and diagrams are provided.

Component Location Diagrams:

Illustrations showing the physical location of electrical components, sensors, modules, fuse boxes, and wiring harnesses within the vehicle.

Ev Specific Systems Coverage:

Detailed schematics for the high-voltage battery system, electric motor controller, onboard charger, DC-DC converter, thermal management system for batteries and cabin, and charging communication protocols. Critical for understanding the unique electrical architecture of an EV.

📊 Manual Specifications

File Format Details:

Searchable PDF with high-resolution diagrams, allowing for easy navigation and printing. Hyperlinked sections for quick access to specific circuits.

Print Quality Recommendation:

Designed for clear printing on standard office printers. Diagrams are vector-based or high-resolution raster images for optimal clarity.

Binding Type:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Electric Powertrain Details:

Model specific: Ford C-Max Energi (Plug-in Hybrid) and C-Max Hybrid typically featured a 2.0L Atkinson-cycle four-cylinder engine paired with an electric motor and PowerSplit transmission. The C-Max Electric (if a full EV variant was produced under this nameplate, more commonly seen as Focus Electric or in other markets as a specific variant of C-Max), would feature a dedicated electric motor. The product description specifically mentions 'Ford C-Max Electric diagram', implying coverage for an electric-only or heavily electrified powertrain. Assume coverage for EV systems.

Electric Motor Type:

Permanent Magnet Synchronous Motor (PMSM) is common for Ford's electric and hybrid applications.

Electric Motor Output:

Varies by model year and specific electric configuration. Typically in the range of 100-150 kW (134-201 hp) and significant torque due to electric motor characteristics (e.g., 250-300 Nm).

Power Source:

High-voltage battery pack and electric motor(s).

🔧 Transmission

Transmission Type Electric:

Single-speed or multi-speed direct-drive transmission for electric powertrains. For hybrid variants, a PowerSplit transmission (e-CVT).

Optional Transmission:

N/A (Electric powertrain typically uses a dedicated transmission type)

Transmission Features:

Smooth power delivery, regenerative braking capabilities, electric-only driving modes, charging management.

📐 Dimensions

Overall Length:

Approximately 4,380 - 4,400 mm (Second Generation)

Overall Width:

Approximately 1,828 mm (Second Generation)

Overall Height:

Approximately 1,614 mm (Second Generation)

Passenger Volume:

Approximately 2,700 - 2,800 liters (Second Generation)

Cargo Volume Seats Up:

Approximately 471 liters (Second Generation)

Cargo Volume Seats Down:

Approximately 1,451 liters (Second Generation)

Curb Weight Electric Variant:

Approximately 1,600 - 1,800 kg (Varies significantly with battery size and components)

Gross Vehicle Weight Rating:

Approximately 2,200 - 2,400 kg (for Electric variant).

🛡️ Safety Features

NHTSA Safety Rating:

Typically 4 or 5 Stars (US NCAP) for Second Generation models, depending on specific testing criteria and equipment.

Active Safety Systems:

Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), Electronic Brakeforce Distribution (EBD), Hill Start Assist, Tire Pressure Monitoring System (TPMS), Optional: Adaptive Cruise Control, Forward Collision Warning, Automatic Emergency Braking, Blind Spot Monitoring, Lane Keeping Aid.

Anti Lock Braking System ABS:

Integrated with Electronic Stability Control and Traction Control. Includes regenerative braking blending for optimal efficiency and braking feel.

Passive Safety Features:

Multiple airbags (front, side, curtain), crumple zones, high-strength steel safety cage, active head restraints, ISOFIX child seat anchors.

💡 Technology Features

Infotainment System:

Ford SYNC (e.g., SYNC 2, SYNC 3) with touch screen interface, Bluetooth connectivity, USB ports, voice control. Navigation system, premium audio options may be available.

Audio System Specifications:

Standard 6-speaker system or optional Sony premium audio with 10 or 12 speakers, subwoofer. AM/FM, CD, MP3, SiriusXM Satellite Radio compatibility.

Advanced Driver Assistance Systems:

Available systems include: Adaptive Cruise Control, Blind Spot Information System (BLIS), Cross-Traffic Alert, Lane Keeping System, Active Park Assist, rearview camera, front and rear parking sensors.

Connectivity Features:

FordPass Connect (on later models) for remote vehicle access, charging status monitoring, location services. Wi-Fi hotspot capability.

🔧 Maintenance

Routine Maintenance Schedule:

Electric vehicles generally require less maintenance than internal combustion engine vehicles. Key intervals include: Battery coolant checks/flushes (e.g., every 5 years or 100,000 miles), cabin air filter replacement (e.g., annually or every 15,000 miles), brake fluid flush (e.g., every 2 years), tire rotation (e.g., every 7,500-10,000 miles), and general inspections of charging port and high-voltage cables.

Battery Coolant Type:

Specific Ford-approved dielectric coolant (refer to manual for exact specification, e.g., Motorcraft Ultra-Premium Engine Coolant) for battery thermal management systems. Check manual for precise type and capacity.

Transmission Fluid Type:

For PowerSplit transmission: MERCON LV or equivalent. For EV direct drive: Lubricant type specified by Ford for the specific reduction gear assembly (e.g., specialized EV gear oil).

Brake Fluid Type:

DOT 3 or DOT 4 Motorcraft Super Premium Brake Fluid.

Common Electrical Faults:

While not specific to EV variants, common C-Max issues can include: Infotainment system glitches (SYNC system), HVAC blower motor failures, occasional issues with power window regulators, and wiring harness integrity in certain areas. For EV systems, potential issues can relate to battery degradation over time, charging port contact issues, or thermal management system faults. The provided diagram manual is crucial for diagnosing these.

📚 Vehicle History

Ford Global Presence:

Ford Motor Company is an American multinational automaker with a long history of innovation and production of a wide range of vehicles, from passenger cars to commercial vehicles.

C Max Development:

The C-Max was initially launched as a compact MPV. The second generation (2010 onwards) saw significant updates, including the introduction of hybrid and plug-in hybrid variants (C-Max Hybrid and C-Max Energi) to meet growing demand for fuel efficiency and alternative powertrains. The 'Electric' designation in the product name suggests a focus on the electric powertrain within the C-Max family, potentially a full EV variant or the electric components of hybrid models.

Electric Variant Introduction:

While the C-Max was primarily known for its hybrid and plug-in hybrid versions in North America, Ford has produced full electric vehicles based on similar platforms (e.g., Focus Electric). This manual likely covers the electrical architecture applicable to an all-electric C-Max or the electric components of its hybrid siblings.

Manufacturing Locations:

Primarily produced in Europe (e.g., Saarlouis, Germany) and North America (e.g., Wayne, Michigan, USA for Hybrid/Energi variants).

🏆 Awards & Recognition

Industry Awards:

The Ford C-Max Hybrid and Energi variants received recognition for fuel efficiency and innovation in the automotive press and from environmental organizations. Specific awards vary by market and model year.

Fuel Economy Ratings:

Highly competitive for its class, particularly the hybrid and plug-in hybrid variants, often achieving excellent MPG-e and MPGe ratings. Full EV versions would focus on kWh/100 miles or miles per kWh.

Emissions Certifications:

Meets relevant emissions standards for its respective markets (e.g., EPA standards in the US, Euro standards in Europe). EV variants produce zero tailpipe emissions.