Target Audience:
Professional technicians and DIY owners performing their own repair and maintenance
Manual Type:
Factory workshop service repair manual, identical to dealer documentation
Scope:
Repair, maintenance, rebuild, refurbish and restore procedures for the complete vehicle
Completeness:
5,000 pages, complete with no missing or corrupt pages
Information Level:
Same service information used by dealership technicians
Usability:
Fully printable with diagrams; works on computer, tablet or laptop in the garage
Coverage Areas:
General Information, Chassis, Powertrain, Electrical, Body and Paint
Page Count:
Approximately 5,000 pages
Manual Type:
Official factory workshop service repair manual
Format:
PDF (cross-platform)
Compatibility:
Windows, Mac, Linux, tablets and laptops
Delivery Method:
Instant download link sent after payment
Illustrations:
Abundant pictures, diagrams and wiring diagrams included
Engine:
Engine servicing, disassembly, reassembly, engine removal, complete engine service
Fuel System:
Fuel and lubrication systems, fuel system service, fuel system (Section 10)
Transmission:
Automatic transmission, manual transmission, clutch and transfer case
Exhaust:
Exhaust system service and repair
Suspension:
Front suspension, suspension service and repair
Driveline:
Driveline, axles, U-joint and CV joint service procedures
Brakes:
Brake system servicing procedures
Steering:
Steering system service and repair
Climate Control:
Climate control system diagnostics and repair
Electrical:
Electrical distribution, electronic feature group, lighting, switches
Charging and Starting:
Battery, charging system, starter, ignition
Instruments:
Instrumentation and warning systems
Body:
Body, frame and mounting, bodywork, body and paint
Cooling System:
Cooling system service
Diagnostics:
Fault finding and diagnostic procedures for all systems
Wiring Diagrams:
Complete wiring diagrams and wire/cable/hose routing
Maintenance:
Factory maintenance schedules, periodic maintenance and tune-up procedures
Specifications:
Detailed specifications, service data, tightening torques, engine firing order
Lubrication:
Lube points and oil types
Tools:
Special tools information
Technical Depth:
Same level of detail as dealer service documentation, with step-by-step factory procedures
Parts Information:
Torque specs, component removal and installation, and rebuild procedures throughout
Illustrations:
Lots of pictures and diagrams supporting every procedure
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
Primary Engine:
4.0L SOHC V6 (Ford Cologne engine)
Optional Engine:
4.6L SOHC V8 (Modular engine)
Fuel Delivery:
Sequential multi-port electronic fuel injection
Fuel Type:
Regular unleaded gasoline
Manual Support:
Complete engine service: disassembly, reassembly, removal, timing chain service, firing order data
Note:
Full engine specifications and torque data are detailed in the manual
Standard Transmission:
5-speed automatic transmission (5R55 series)
Optional Drivetrain:
Manual transmission, clutch and transfer case covered in Section 08
Drivetrain:
Rear-wheel drive and 4-wheel drive configurations with transfer case
Manual Coverage:
Gearbox service, gearbox removal and installation, clutch removal and installation
Body Style:
Mid-size SUV (4-door)
Layout:
Front engine, rear-wheel drive / 4-wheel drive
Frame:
Body-on-frame construction with full frame (Frame and Mounting section in manual)
Wheelbase:
N/A - refer to manual specifications section
Length:
N/A - refer to manual specifications section
Curb Weight:
N/A - refer to manual specifications section
Restraints:
Dual front airbags, front seat side airbags on equipped trims
Braking:
Anti-lock braking system (ABS)
Traction:
Traction control on equipped models
Stability:
N/A - not factory fitted on most 2003 models
Crash Ratings:
N/A - not specified in this manual
Coverage:
Manual covers brake system, restraint and warning system diagnostics and repair
Audio System:
Factory audio systems, covered with diagnostics and wiring diagrams
Instrument Cluster:
Electronic instrumentation and warning systems
Driver Assistance:
N/A - not available on this model year
Electrical Features:
Electronic feature group, lighting, power accessories, climate control
Service Intervals:
Factory maintenance schedules and periodic maintenance procedures included in manual
Tune-Up:
Periodic maintenance and tune-up procedures
Lubrication:
Lube points and oil types identified
Fluid Specifications:
Fluid types and capacities listed in the specifications section
Common Wear Items:
Brake servicing, suspension components, U-joints, CV joints, timing chain
Timing:
Timing chain service procedures
Manufacturer:
Ford Motor Company, Dearborn, Michigan, USA
Model Heritage:
Explorer introduced in 1991 as Ford's mid-size SUV; the 2003 model is part of the third generation
Production Location:
United States (Ford assembly plants)
Model Year 2003:
Third-generation Explorer with updated chassis, frame and independent rear suspension
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