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Ford Taurus 2006 Service Repair Workshop Manual

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The 2006 Ford Taurus, built on the Ford DSC platform, is a full-size sedan designed for comfortable and spacious transportation, appealing to families and fleet buyers alike. This generation of...
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Ford Taurus 2006 Service Repair Workshop Manual
The 2006 Ford Taurus, built on the Ford DSC platform, is a full-size sedan designed for comfortable and spacious transportation, appealing to families and fleet buyers alike. This generation of the Taurus, also known by its chassis code BD121, offers a spacious interior, a comfortable ride, and the option of a powerful V8 engine, building on Ford's legacy of automotive innovation. With a focus on practicality and value, the 2006 Taurus aimed to provide a capable and reliable vehicle for everyday use, featuring standard safety systems such as Anti-lock Braking System (ABS) and front airbags, with optional side airbags and traction control enhancing its safety credentials. This comprehensive factory service manual provides detailed information for the maintenance and repair of the 2006 Ford Taurus. It covers all major systems, including the powertrain (engine mechanical, electrical, fuel, cooling, lubrication, and exhaust), drivetrain (FWD and AWD, automatic transaxle), chassis (suspension, steering, brakes), and body and interior components, as well as extensive electrical and electronic systems. Within its extensive pages, you will find step-by-step repair instructions, diagnostic procedures, troubleshooting charts, technical specifications, and scheduled maintenance guidelines, empowering owners and technicians to effectively maintain and repair their vehicle.
🏷️ Basic Information
Identification
Make:
Ford
Model:
Taurus
Year:
2006
Generation
Platform:
Ford DSC (Durable-Sized Car)
Codes
Chassis Code:
Fourth Generation (BD121)
👋 Introduction
Market Position
Segment:
Full-size sedan
Target Audience:
Families, fleet buyers, individuals seeking comfortable and spacious transportation.
Competitive Analysis
Competitors:
Chevrolet Impala, Buick LaCrosse, Dodge Intrepid (previous generations), Toyota Avalon, Honda Accord (larger trims), Nissan Maxima.
Key Features
Key Selling Points 2006:
Spacious interior, comfortable ride, available V8 engine, improved styling over previous generation, competitive pricing.
Manual Value Proposition
Value:
Provides professional-level diagnostic and repair information, enabling owners and technicians to maintain and repair the vehicle effectively, saving on labor costs.
📋 Manual Details
Coverage Areas
Coverage:
Complete factory service and repair information for the 2006 Ford Taurus.
Page Count
Page Count:
Extensive, typical factory manuals exceed 2000 pages, providing comprehensive coverage.
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine electrical, fuel system, exhaust system, emissions, cooling system, lubrication system, ignition system, starter system, charging system.
Drivetrain:
Front-wheel drive (FWD) and all-wheel drive (AWD) systems, transaxle (automatic transmission) overhaul, drive shafts, CV joints, differential.
Chassis:
Suspension systems (front and rear), steering system, brake system (hydraulic, ABS, traction control), wheels and tires.
Body And Interior:
Body construction, exterior trim, doors, windows, locks, interior trim, seats, HVAC (heating, ventilation, and air conditioning), safety restraints (airbags, seatbelts).
Electrical And Electronics:
Complete wiring diagrams, fuse and relay information, lighting systems, instrument cluster, power accessories, body control modules (BCM), Powertrain Control Module (PCM) diagnostics, audio systems, security systems.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-up procedures, lubrication.
Diagnostics:
Troubleshooting charts, diagnostic trouble codes (DTCs), component testing procedures, diagnostic strategies for all major systems.
Repair And Overhaul:
Step-by-step repair instructions for engine, transmission, suspension, brakes, steering, electrical components, body panels, interior components. Includes rebuild procedures for major assemblies.
Specifications:
Torque specifications, clearances, fluid capacities and types, electrical system specifications, diagnostic parameters.
Technical Depth
Depth:
Comprehensive, covering everything from basic routine maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and body repair.
📊 Manual Specifications
File Format
File Format:
Portable Document Format (PDF)
Print Quality
Print Quality:
High resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Format)
Searchability
Searchability:
Likely text-searchable PDF for efficient information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Code And Displacement:
3.0L Duratec 30 V6 (Vulcan successor) / 4.6L Modular V8 (excluding the most basic trims).
Engine Configuration:
SOHC V6 and OHV V8
Performance
Horsepower V6:
Approx. 201 hp @ 5750 rpm
Torque V6:
Approx. 203 lb-ft @ 4500 rpm
Horsepower V8:
Approx. 239 hp @ 4900 rpm (may vary slightly)
Torque V8:
Approx. 287 lb-ft @ 3800 rpm (may vary slightly)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended)
Cooling System
Coolant Type:
Ford Premium Engine Coolant (Orange) or equivalent, mixed 50/50 with distilled water.
Lubrication System
Oil Type:
SAE 5W-20 (preferred) or 5W-30. Check owner's manual for specific recommendations and oil life monitoring system. Typically 5 quarts (4.7L) for V6, 6 quarts (5.7L) for V8.
Ignition System
Spark Plugs:
Typically Motorcraft Platinum or similar (e.g., AGSF32PM for V6). Check manual for exact part numbers and gap.
🔧 Transmission
Standard
Transmission Type:
4-speed automatic transaxle (4F50N for V6, 4R75W for V8)
Optional
Optional Drivetrain:
All-Wheel Drive (AWD) available on certain trims (e.g., SEL).
Features
Transmission Fluid Type:
Mercon V
Transmission Fluid Capacity:
Approx. 8.9 quarts (8.4L) for a dry fill, typical fluid change around 4-5 quarts.
📐 Dimensions
Exterior
Length:
Approx. 203.7 inches (5174 mm)
Width:
Approx. 73.1 inches (1857 mm)
Height:
Approx. 56.7 inches (1440 mm)
Wheelbase:
Approx. 114.5 inches (2908 mm)
Interior
Passenger Volume:
Approx. 108.3 cubic feet (3067 liters)
Cargo
Trunk Volume:
Approx. 16.0 cubic feet (453 liters)
Weights
Curb Weight V6 FWD:
Approx. 3570 lbs (1619 kg)
Curb Weight V8 AWD:
Approx. 3950 lbs (1792 kg)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
5 Stars (2006 Model Year)
NHTSA Passenger Front Impact:
5 Stars (2006 Model Year)
NHTSA Side Impact Driver:
5 Stars (2006 Model Year)
NHTSA Side Impact Passenger:
5 Stars (2006 Model Year)
IIHS Front Offset:
Good (for models equipped with side airbags)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Traction Control System (TCS) available/standard on certain trims
Passive Features
Airbags:
Standard front airbags, available front side-impact airbags, available side-curtain airbags.
Seatbelts:
Height-adjustable front seatbelts with pretensioners, rear seatbelt reminder.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player. Optional premium audio systems (e.g., Mach 460), available CD changer, and Sirius satellite radio.
Navigation:
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assist:
Optional rear parking assist sensors.
Connectivity
Phone Integration:
Optional factory-installed hands-free phone system (e.g., Ford Voice Command).
Convenience
Keyless Entry:
Standard keyless entry keypad on the driver's door and remote keyless entry fob.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 5,000 to 7,500 miles (8,000 to 12,000 km) or as indicated by the Oil Life Monitor System (OLMS).
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed (typically every 30,000 miles or 48,000 km).
Cabin Air Filter:
Replace annually or as needed for optimal cabin air quality.
Transmission Fluid Service:
Inspect every 30,000 miles (48,000 km). Replace typically around 60,000-100,000 miles (96,000-160,000 km) or as indicated by severe usage or fluid condition. Refer to manual for specific intervals.
Coolant Flush:
Initial flush at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km) thereafter, using Ford specified coolant.
Spark Plug Replacement:
Typically around 100,000 miles (160,000 km) for platinum or iridium plugs. V6 Duratec may have separate coil-on-plug ignition. V8 Modular typically uses 8 spark plugs.
Fluid Specifications
Power Steering Fluid:
Mercon ATF (Automatic Transmission Fluid) or specified Ford power steering fluid.
Brake Fluid:
DOT 3
Known Issues
Common Problems V6:
Intake manifold gasket leaks (common on many Ford V6s of this era), occasional transmission solenoid issues, rear main seal leaks.
Common Problems V8:
Spark plug blow-out (especially on early modular engines), occasional coil pack issues, cam phaser issues on some variants (less common on this specific application).
General Issues:
HVAC blend door actuators, power window regulators, and occasional ABS sensor failures.
📚 Vehicle History
Brand Heritage
Ford History:
Ford Motor Company, founded by Henry Ford, a pioneer in automotive manufacturing and mass production.
Model Evolution
Taurus Legacy:
The Ford Taurus was a groundbreaking vehicle for Ford, especially in the 1980s and 1990s. The 2006 model represents the fourth generation, a redesign intended to revive its sales and market appeal.
Production
Manufacturing Location:
Atlanta, Georgia, USA (Hapeville)
Production Years For This Generation:
2000-2007
🏆 Awards & Recognition
Recognitions
Critical Reviews:
While the 2006 Taurus was a competent vehicle, it was generally seen as a competent but aging design in a segment that was increasingly shifting towards more modern offerings. It often received praise for its comfortable ride and spacious interior, but less so for its styling and driving dynamics compared to some rivals.
Ratings
Fuel Economy Est Mpg V6 FWD:
Approx. 18 city / 27 highway
Fuel Economy Est Mpg V8 AWD:
Approx. 17 city / 24 highway
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