🏷️ Basic Information

Make:

Geo

Model:

Tracker

Product Name:

GEO Tracker Complete Workshop Service Repair Manual 1989-1997

👋 Introduction

Target Audience:

Owners of Geo Tracker vehicles seeking to perform maintenance and repairs, saving on dealership costs. Also suitable for independent repair shops and DIY enthusiasts.

Value Proposition:

Provides comprehensive, step-by-step guidance with illustrations, empowering users to tackle a wide range of repair tasks with confidence, leading to significant cost savings.

Ease Of Use:

Designed for ease of use with clear, concise instructions and visual aids.

Instant Delivery:

Immediate availability via email download after purchase.

Customer Satisfaction:

Guaranteed customer satisfaction.

📋 Manual Details

Years Covered:

1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997

Models Covered:

All Models, Engines, Trim, and Transmission Types

Page Count:

Not specified, but implied to be comprehensive (A-Z)

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Downloadable (PDF)

📖 Manual Coverage

Engine Service And Repair:

Detailed procedures for all engine variants, including disassembly, inspection, assembly, and diagnosis.

Transmission Service And Repair:

Comprehensive coverage for both manual and automatic transmissions, including gear shifting mechanisms, clutch operation, torque converter, and internal components.

Drivetrain Service And Repair:

Includes detailed instructions for 2WD and 4WD systems, transfer cases, drive shafts, CV joints, and differentials.

Suspension And Steering Service And Repair:

Coverage of front and rear suspension components, steering gearbox, power steering system, alignment specifications, and related parts.

Brake System Service And Repair:

Detailed information on hydraulic systems, brake fluid, calipers, rotors, drums, master cylinder, power assist, and ABS (if equipped).

Electrical System Service And Repair:

Extensive coverage of the starting system, charging system, ignition system, lighting, instrumentation, power accessories, and wiring diagrams.

Fuel System Service And Repair:

Includes fuel delivery, fuel tank, fuel pump, fuel injectors, fuel pressure regulator, and emission control systems.

Exhaust System Service And Repair:

Information on exhaust manifold, catalytic converter, mufflers, and pipes.

Cooling System Service And Repair:

Radiator, coolant, water pump, thermostat, hoses, and cooling fan operation.

Body And Frame Service And Repair:

Covers interior and exterior trim, doors, windows, body panels, frame structure, and convertible top mechanisms.

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, lubrication, tire rotation, and inspections.

Diagnostic Troubleshooting:

Step-by-step troubleshooting guides for common problems and symptoms, aided by clear diagnostic flowcharts.

Component Replacement:

Detailed instructions for replacing major and minor components across all vehicle systems.

Rebuilding Procedures:

Comprehensive guides for rebuilding engines, transmissions, and other major assemblies.

Electrical Diagnostics:

Wiring diagrams, component testing, and troubleshooting for electrical faults.

Specifications And Tolerances:

Torque values, clearances, measurements, and alignment data required for proper repair.

Depth Of Coverage:

Complete workshop level, suitable for DIY enthusiasts and professional mechanics alike. Covers everything from basic maintenance to complex engine and transmission overhauls.

📊 Manual Specifications

File Format:

PDF

Accessibility:

Printable, downloadable to multiple devices (PC, Mac, tablet, smartphone).

Software Requirements:

Adobe Reader (free download)

Print Quality:

High quality, with clear text and images.

Binding Type:

Digital (no physical binding)

Paper Type:

Digital (printable on demand)

⚙️ Engine Specifications

Engine Type:

Inline 4-Cylinder (primarily Suzuki G13B and G16A)

Engine Displacement 1.3L:

1298 cc (80 cu in)

Engine Displacement 1.6L:

1590 cc (97 cu in)

Horsepower 1.3L:

Approximately 70-75 hp @ 5500-6000 rpm (depending on exact spec)

Torque 1.3L:

Approximately 75-80 lb-ft @ 3000-3500 rpm (depending on exact spec)

Horsepower 1.6L:

Approximately 80-100 hp @ 5500-6000 rpm (depending on exact spec and DOHC/SOHC)

Torque 1.6L:

Approximately 90-105 lb-ft @ 3000-3500 rpm (depending on exact spec and DOHC/SOHC)

Fuel Delivery Early Models:

Carbureted (e.g., 1.3L and early 1.6L)

Fuel Delivery Later Models:

Electronic Fuel Injection (EFI) / Multi-point Fuel Injection (MPFI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard Transmission:

5-Speed Manual

Optional Transmission:

3-Speed or 4-Speed Automatic (depending on model year and engine)

Drivetrain Options:

Rear-Wheel Drive (RWD) and Part-Time Four-Wheel Drive (4WD)

📐 Dimensions

Wheelbase Two Door:

Approx. 86.6 inches (2199 mm)

Length Two Door:

Approx. 142.3 inches (3614 mm)

Width Two Door:

Approx. 63.8 inches (1620 mm)

Height Two Door:

Approx. 63.2 inches (1605 mm)

Wheelbase Four Door:

Approx. 94.5 inches (2400 mm)

Length Four Door:

Approx. 158.7 inches (4031 mm)

Width Four Door:

Approx. 63.8 inches (1620 mm)

Height Four Door:

Approx. 63.2 inches (1605 mm)

Curb Weight:

Varies by configuration, typically between 2,100 - 2,500 lbs (950 - 1135 kg)

Towing Capacity:

Typically around 1,000 - 1,500 lbs (450 - 680 kg), consult owner's manual for specific ratings.

🛡️ Safety Features

NHTSA Rollover Resistance:

The Geo Tracker's light truck/SUV classification and high center of gravity posed a rollover risk. Later models may have incorporated some stability enhancements, but specific ratings are not consistently available or comparable to modern standards.

ABS Availability:

Anti-lock Braking System (ABS) was optional on some later models.

Airbags:

Driver-side airbag became standard on most models during the production run. Passenger airbag generally not available.

Seatbelts:

Front and rear seat belts. Lap belts in the rear of early models.

💡 Technology Features

Audio System:

Basic AM/FM radio, optional cassette player. Later models may have offered CD players. Speaker count typically 2-4.

Traction Control:

Generally not available on this model.

Cruise Control:

Optional on some trim levels, typically on higher-spec models.

Bluetooth:

Not available from factory.

🔧 Maintenance

Oil Change Interval:

Typically every 3,000 - 5,000 miles (4,800 - 8,000 km) or 6 months, depending on driving conditions. Refer to manual for exact recommendation.

Air Filter Replacement:

Every 12,000 - 15,000 miles (19,000 - 24,000 km) or annually. Inspect more frequently.

Spark Plug Replacement:

Intervals vary by plug type (copper vs. platinum), generally 30,000 - 60,000 miles (48,000 - 96,000 km).

Timing Belt Replacement:

Crucial for interference engines. Typically every 60,000 - 90,000 miles (96,000 - 145,000 km). Consult manual for specific engine.

Engine Oil Type:

API SG or SH, SAE 10W-30 or 5W-30 recommended. Check manual for specific ambient temperature recommendations.

Engine Oil Capacity:

Approx. 3.7 quarts (3.5 liters) with filter change for 1.6L. Consult manual for exact capacity.

Coolant Type:

Ethylene glycol-based antifreeze. Check manual for specific color/type (e.g., green).

Transmission Fluid Manual:

API GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90.

Transmission Fluid Automatic:

Dexron-III (or equivalent) automatic transmission fluid.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid:

Dexron-III (or equivalent) automatic transmission fluid or specific power steering fluid.

Engine Timing Belt:

Failure to replace the timing belt can lead to severe engine damage as it is an interference engine design.

Exhaust Rust:

Due to its off-road and utility nature, exhaust components can be prone to rust and corrosion.

Convertible Top Leaks:

The soft top can develop leaks over time, requiring seal maintenance or replacement.

Suspension Wear:

Bushings and ball joints can wear out, leading to clunks or poor handling, especially with off-road use.

Fuel Pump Failure:

Fuel pumps, especially on earlier carbureted or early EFI models, can be a point of failure.

📚 Vehicle History

Parent Company:

Geo was a marque of General Motors (GM) introduced to compete with Japanese import brands.

Origin:

The Geo Tracker was a rebadged version of the Suzuki Vitara/Sidekick, manufactured by Suzuki and sold by GM.

Generational Changes:

Early models (1989-1994) were primarily the first generation. A significant redesign and introduction of the four-door model occurred for the 1992 model year. Some sources indicate a minor facelift or update around 1995/1996.

Engine Updates:

Transition from carbureted to fuel-injected engines, and the introduction of the larger 1.6L engine from the 1.3L.

Production Period:

1989-1997 (as Geo Tracker), then continued as Chevrolet Tracker.

Manufacturing Location:

Primarily Japan (by Suzuki).

🏆 Awards & Recognition

Popular Culture Icon:

The Geo Tracker achieved popularity as an affordable, compact, and capable small SUV/off-roader, often appearing in popular media of the era.