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Manual Coverage
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Systems Covered
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Engine:
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General Information, Engine Fuel System, Engine Lubrication and Cooling, Engine Combustion System, Lubrication System, Crankcase/Piston/Cylinder, Crankshaft/Transmission/Balancer, Alternator/Starter Clutch, Cylinder Head/Valves, Fuel injection system, Ignition System
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Drivetrain:
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Gearbox & Clutch, Transmission System
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Chassis And Suspension:
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Front Wheel and Steering System, Rear Wheel System, Suspension, Frame/Body Panels/Exhaust System, Fenders and Exhaust Pipe, Wheels & Tyres
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Electrical:
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Electrical System, Battery/Charging System, Electric Starter, Lights/Meters/Switches, Wiring Diagrams
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Brakes:
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Braking System
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Bodywork And Fixtures:
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Body & Fixtures
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General Maintenance:
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Maintenance, Periodic checks & Adjustments
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Cooling:
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Cooling system
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Procedures Included
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Repair:
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Engine Removal and Installation, Complete engine rebuild procedures, Transmission overhaul, Suspension component replacement, Brake system servicing, Electrical system diagnostics and repair, Bodywork repair and adjustments
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Maintenance:
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Scheduled maintenance tasks, Fluid level checks and changes, Filter replacements, Lubrication points, Adjustments (e.g., brakes, clutch, throttle)
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Diagnostics:
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Troubleshooting guides, Symptom analysis, Diagnostic procedures for all major systems, Electrical troubleshooting using wiring diagrams
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Technical Depth
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Depth:
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Comprehensive (suitable for professional technicians and advanced DIYers), covering basic maintenance to complete engine and chassis overhauls.
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Engine Specifications
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Primary Engine
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Engine Type:
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Single-cylinder, four-stroke, liquid-cooled, fuel-injected
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Displacement:
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499.5 cc
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Bore X Stroke:
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94 mm x 90 mm (typical for Piaggio Quasar engine)
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Compression Ratio:
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10.5:1 (typical for Quasar 500)
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Valve Train:
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SOHC, 4 valves per cylinder
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Performance
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Horsepower:
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Approximately 40 HP @ 7500 RPM (specifications may vary slightly)
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Torque:
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Approximately 46 Nm @ 5500 RPM (specifications may vary slightly)
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Fuel System
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Fuel Delivery:
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Electronic Fuel Injection (I.e.)
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Fuel Type:
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Unleaded gasoline (95 RON recommended)
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Lubrication System
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Oil Type:
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Semi-synthetic or Fully-synthetic SAE 5W-40 or 10W-40 API SG/SH/SJ/SL/SM/SN
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Oil Capacity:
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Approximately 1.6 - 1.8 liters (including filter replacement)
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Cooling System
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Type:
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Liquid-cooled
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Coolant Type:
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Ethylene glycol-based antifreeze mixture with distilled water (50/50 ratio)
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Dimensions
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Exterior
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Length:
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Not specified in product info, typical for large scooters in the 2100-2200mm range.
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Width:
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Not specified in product info, typical for large scooters in the 700-800mm range.
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Wheelbase:
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1550 mm (typical for Gilera Fuoco 500)
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Weights
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Dry Weight:
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Approximately 200 kg (typical for Gilera Fuoco 500)
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Gross Vehicle Weight Rating:
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Not specified in product info
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Tires
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Front Tire Size:
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120/70-12 (typical for Gilera Fuoco 500)
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Rear Tire Size:
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140/70-14 (typical for Gilera Fuoco 500)
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Maintenance
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Service Intervals
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Oil Change Interval:
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Every 6,000 km or 12 months (whichever comes first) - Check manual for specifics.
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Air Filter Replacement:
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Every 12,000 km or 24 months - Check manual for specifics.
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Spark Plug Replacement:
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Every 12,000 km or 24 months - Check manual for specifics (e.g., NGK CR8EB or equivalent).
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Belt Drive Inspection:
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Inspect every 6,000 km, replace as needed (typically around 20,000-30,000 km depending on usage).
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Fluid Specifications
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Brake Fluid:
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DOT 4
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Coolant:
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50% Ethylene Glycol & 50% Distilled Water
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Known Issues
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Common Problems:
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Potential issues might include voltage regulator failure, starter motor issues, or CVT belt wear. The manual will provide diagnostic and repair procedures for these and other common concerns.
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