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GILERA GP800 IE Workshop Repair Manual Download All 2007-ONWARDS ModelS COVERED PDF

$16.99
$16.99
🏷️ Basic Information Identification Make: Gilera Model: GP800 IE Codes Engine Code Family: Piaggio Quasar 👋 Introduction Market Position Segment: Performance Scooter/Maxi-scooter Competitive Analysis Competitors: Suzuki Burgman 650, Yamaha TMAX...
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Type: Motorcycle
Vendor:
Gilera
Sku: 29894
Tags: 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 Gilera GP800 GP800 IE Motorcycle Motorcycles
GILERA GP800 IE Workshop Repair Manual Download All 2007-ONWARDS ModelS COVERED PDF
🏷️ Basic Information
Identification
Make:
Gilera
Model:
GP800 IE
Codes
Engine Code Family:
Piaggio Quasar
👋 Introduction
Market Position
Segment:
Performance Scooter/Maxi-scooter
Competitive Analysis
Competitors:
Suzuki Burgman 650, Yamaha TMAX 500/530, BMW C600 Sport/C650 GT
Key Features
Appeal:
Powerful engine, sporty handling, touring capability, distinctive Italian design
Manual Value
Utility:
Essential tool for maintaining performance, diagnosing issues, and executing repairs on the Gilera GP800 IE
📋 Manual Details
Coverage Areas
Covered Model Years:
2007 onwards
Global Markets Covered:
All models
Page Count
Estimated Page Count:
Comprehensive (specific number not provided, but implied to be extensive for workshop repair)
Manual Type
Type:
Workshop Repair Manual
Language
Language:
English (implied by product description and common industry practice for this type of manual)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine System:
Complete engine overhaul, tuning, fuel injection, ignition, cooling, lubrication, starting, charging
Transmission System:
Automatic transmission (CVT), clutch, drive belts, final drive maintenance and repair
Chassis System:
Frame, suspension (front and rear), steering, wheels, tires
Braking System:
Hydraulic braking system, brake pads, discs, calipers, lines, ABS system (if applicable)
Electrical System:
Wiring diagrams, battery, starter, alternator, lighting, indicators, dashboard instrumentation, sensors, ECU diagnostics
Fuel System:
Fuel tank, fuel pump, fuel lines, injectors, throttle body, fuel pressure regulation
Bodywork And Fittings:
Fairings, seat, handlebars, controls, lighting fixtures, body panel removal and installation
Diagnostic Procedures:
Troubleshooting guides, error code interpretation, diagnostic tool usage (if applicable)
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug inspection/replacement, drive belt inspection/replacement, chain adjustment (if applicable), brake fluid flush, coolant checks
Disassembly And Assembly:
Detailed step-by-step instructions with exploded views for all major components
Repair And Rebuild:
Complete overhaul procedures for engine, transmission, and other major systems
Adjustments:
Carburetor/throttle body synchronization, valve clearance adjustment (if applicable), suspension settings
Electrical Troubleshooting:
Fault finding for electrical circuits and components
Technical Depth
Depth:
Comprehensive workshop level, suitable for professional technicians and advanced DIY enthusiasts
Diagnostic Capabilities:
Includes troubleshooting guides, diagnostic flowcharts, and likely references to diagnostic codes
📊 Manual Specifications
File Format
Compatibility:
PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, etc.)
Searchability:
Likely searchable PDF text for quick information retrieval
Print Quality
Quality:
High-quality digital reproduction of original workshop manual content
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke, Liquid-cooled
Displacement:
799 cc
Bore X Stroke:
71.5 mm x 50.8 mm (Approximate for Piaggio Quasar V-Twin, specific to GP800 might vary slightly)
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approximately 54 HP (40 kW) @ 6,250 rpm (spec varies slightly by year/market)
Torque:
Approximately 7.7 kgm (75.5 Nm; 55.7 lb-ft) @ 4,250 rpm (spec varies slightly by year/market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (IE)
Ignition System:
Electronic ignition with variable timing
Cooling System
Cooling Type:
Liquid-cooled
Lubrication System
Oil Type Specification:
Refer to manual for specific SAE viscosity grade (e.g., SAE 5W-40 or 10W-40) and API classification (e.g., API SG or higher) and JASO MA certification for wet clutch compatibility.
Emissions Standard
Standard:
Euro 3 (likely for models post-2007)
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT) with dry multi-plate clutch
Optional
Optional Transmission:
N/A (CVT is standard)
Features
Drive Type:
Belt drive to rear wheel
Final Drive:
Chain and sprockets (typical for many motorcycles of this era, though scooters often use enclosed belt drive - confirm for GP800)
📐 Dimensions
Exterior
Length:
Refer to manual for precise dimensions (typically around 2200-2300 mm)
Width:
Refer to manual for precise dimensions (typically around 780-800 mm)
Height:
Refer to manual for precise dimensions (typically around 1300-1400 mm)
Weights
Dry Weight:
Approximately 220-230 kg
Gross Vehicle Weight Rating:
Refer to manual
Fuel Tank Capacity:
Approximately 18 Liters (including reserve)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle/Scooter, not typically subjected to automotive crash tests)
Active Features
Braking System:
Disc brakes front and rear, ABS available as an option on some models
Lighting:
Dual Halogen headlights, LED taillight/brake light
Passive Features
Frame Construction:
Steel trellis frame for rigidity and stability
Ergonomics:
Designed for comfortable rider positioning and control
💡 Technology Features
Infotainment
Dashboard Display:
Digital LCD display with analog speedometer, tachometer, fuel gauge, engine temperature, trip meters, clock, and warning lights.
Driver Assistance
ABS System:
Optional Anti-lock Braking System (ABS) available on certain configurations, providing enhanced safety during braking.
Connectivity
Diagnostic Ports:
Diagnostic connectors for ECU access and fault code reading, crucial for advanced troubleshooting.
Engine Management
ECU Features:
Electronic Control Unit (ECU) manages fuel injection, ignition timing, and other engine parameters for optimal performance and emissions.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km or 12 months, whichever comes first (typical for this class, confirm in manual)
Spark Plug Replacement:
Every 12,000 km (typical, confirm in manual)
Drive Belt Inspection:
Every 12,000 km, replacement recommended around 24,000 km or as needed based on wear (confirm in manual)
Valve Clearance Check:
Every 18,000 km (typical, confirm in manual)
Fluid Specifications
Engine Oil:
Refer to manual for specific SAE viscosity grade and API/JASO classification (e.g., SAE 5W-40, API SG/SH, JASO MA)
Coolant:
Ethylene glycol based antifreeze mixed with distilled water (50/50 ratio recommended, specific type in manual)
Brake Fluid:
DOT 4 brake fluid (confirm in manual)
Transmission Oil:
Gear oil for final drive, specific API GL rating and viscosity (e.g., GL-4 or GL-5 SAE 75W-90) as per manual
Known Issues
Common Wear Items:
Drive belt, brake pads, tires, suspension bushings
Potential Electrical Issues:
Wiring harness connectors (especially on older models), stator/regulator issues can occur with high mileage
Engine Reliability:
Generally reliable Piaggio V-twin engine, but regular maintenance is crucial for longevity. Issues can arise with neglected cooling systems or fuel delivery components.
📚 Vehicle History
Brand Heritage
Brand Origin:
Gilera is an Italian motorcycle manufacturer with a long history dating back to 1909, known for performance and racing heritage.
Model Evolution
Development:
The GP800 was developed to offer maxi-scooter practicality with a powerful engine and sporty motorcycle-like performance and handling.
Engine Development:
Utilizes Piaggio's robust and powerful Quasar engine platform, adapted for the GP800's performance goals.
Production
Manufacturing Location:
Italy
Production Start:
2007
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Praised for its unique blend of scooter convenience and motorcycle performance upon release, though niche market positioning limited widespread awards.
Ratings
Owner Satisfaction:
Owner satisfaction often tied to timely maintenance and the specific features appreciated by riders who value its power and handling.
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