GILERA GP800 Parts Manual

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🏷️ Basic Information Identification Make: Gilera Model: GP800 Model Year: 2007-2012 (Estimated, based on common production runs for this model) Vehicle Type: Maxi-scooter Engine Type: V-twin, Four-stroke Codes Vin Decoder...

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Type: Motorcycle

Vendor:

Sku: 41607

Tags: Gilera GP800 Motorcycle Motorcycles

Product variants

Description

🏷️ Basic Information

Identification

Make:

Gilera

Model:

GP800

Model Year:

2007-2012 (Estimated, based on common production runs for this model)

Vehicle Type:

Maxi-scooter

Engine Type:

V-twin, Four-stroke

Codes

Vin Decoder Note:

VIN decoding specific to Gilera models should be cross-referenced with official Gilera documentation if available.

👋 Introduction

Market Position

Vehicle Segment:

Performance maxi-scooter, positioned as a capable and stylish urban and touring commuter.

Competitive Analysis

Key Competitors:

Suzuki Burgman 650, Yamaha TMAX 500, BMW C650 GT (during its production era).

Key Features

Engine Performance:

Strong V-twin engine offering substantial power and torque for its class.

Handling Dynamics:

Sportbike-inspired chassis and suspension tuning for agile handling.

Design And Ergonomics:

Aerodynamic styling and comfortable rider ergonomics for longer journeys.

Manual Utility

Cost Saving Potential:

Enables owners to identify and order parts independently, potentially saving on dealership markups and labor for part identification.

Diy Enablement:

Empowers DIY enthusiasts with the necessary documentation to undertake repairs and part replacements accurately.

📋 Manual Details

Coverage Areas

Manual Coverage Scope:

Comprehensive part identification and numbering for the entire Gilera GP800 maxi-scooter, from front to back.

Page Count

Estimated Page Count:

Variable (PDF format often allows for dynamic content; typical comprehensive parts manuals range from 150-500+ pages depending on detail)

Manual Type

Manual Category:

Parts Manual / Parts Catalog

Language

Language:

Likely English (Standard for most international parts manuals, but confirmation may be needed for specific distributions).

Format

Digital Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine components (crankcase, crankshaft, piston rings, cylinder head, camshaft, carburetor, alternator), clutch, transmission components.

Chassis And Frame:

Frame, front brake caliper, front brake master cylinder, etc.

Electrical And Fuel:

Battery, cable switch, alternator, air cleaner, air suction valve, carburetor assembly, carburetor components, EVAP canister.

Body And Ancillaries:

Caution label, alternator cover.

Procedures Included

Part Identification:

Identification of all individual parts and assemblies with corresponding part numbers.

Assembly Diagrams:

Detailed exploded view diagrams illustrating the assembly of various sub-systems.

Ordering Parts:

Facilitates accurate ordering of replacement parts for repairs and maintenance.

Technical Depth

Depth Of Detail:

Provides depth illustrations and technical information for parts sourcing and understanding component relationships.

Diagnostic Assistance:

Indirectly aids diagnostics by identifying specific components and their interconnections.

Rebuild Assistance:

Essential for precise reassembly during engine or component rebuilds.

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Searchability:

Typically searchable text within the PDF for part names or numbers, enhancing usability.

Print Quality

Illustration Clarity:

High quality, with clear diagrams and technical specifications, suitable for printing.

Binding Type

Binding Type:

Not Applicable (Digital Download)

Paper Type

Paper Type:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Displacement:

799 cc (Cubic Centimeters)

Engine Configuration:

75-degree V-twin

Bore X Stroke:

88 mm x 66 mm (Approximate, often found in service manuals)

Valve Train:

SOHC, 4 valves per cylinder

Performance

Horsepower:

Approximately 75 HP (55 kW) @ 7,750 rpm

Torque:

Approximately 77 Nm (57 lb-ft) @ 6,000 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Ignition System:

Electronic Ignition

Cooling System

Cooling Method:

Liquid-cooled

Lubrication System

Oil Type Specification:

Refer to manual for exact specification (typically SAE 10W-40 or 15W-50 motorcycle specific oil meeting API SG or higher, JASO MA/MA2).

Oil Capacity:

Refer to manual for exact capacity (typically around 2.0-2.5 liters with filter change).

🔧 Transmission

Standard

Transmission Type:

Automatic Continuously Variable Transmission (CVT) with dry multi-plate clutch.

Optional

Transmission Options:

None (CVT is standard for this model).

Features

Drive System:

Belt drive to rear wheel.

Fluid Requirements

Transmission Fluid Type:

Refer to manual; CVT systems typically do not use a separate transmission fluid like manual gearboxes. The engine oil lubricates the CVT components.

📐 Dimensions

Exterior

Overall Length:

Approx. 2,235 mm (88.0 in)

Overall Width:

Approx. 780 mm (30.7 in)

Overall Height:

Approx. 1,460 mm (57.5 in)

Wheelbase:

Approx. 1,590 mm (62.6 in)

Weights

Dry Weight:

Approx. 232 kg (511.5 lbs)

Gross Vehicle Weight Rating:

Refer to manual for specific GVWR.

Cargo

Underseat Storage:

Significant storage capacity typical of maxi-scooters, suitable for helmets and luggage.

🛡️ Safety Features

Ratings

Crash Test Data:

Not typically available for motorcycles/scooters in the same manner as cars. Safety is primarily determined by design, braking, and handling.

Active Features

Braking System Front:

Dual 300 mm discs with 3-piston calipers (often with ABS option).

Braking System Rear:

280 mm disc with 2-piston caliper (often with ABS option).

Available as an optional feature on some models.

Passive Features

Lighting:

Dual headlights, LED taillight.

Frame Construction:

Steel frame providing rigidity and stability.

💡 Technology Features

Infotainment

Dashboard Display:

Digital and analog instrument cluster providing speed, RPM, fuel level, engine temperature, clock, and trip meters.

Driver Assistance

Optional Anti-lock Braking System for enhanced safety.

Connectivity

Charging Port:

Typically includes a 12V power outlet for charging electronic devices.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual; typically every 5,000-10,000 km or annually.

Air Filter Replacement:

Refer to manual; usually checked at regular intervals and replaced as needed or per mileage.

Spark Plug Replacement:

Refer to manual; typical interval around 10,000-20,000 km.

Belt Drive Inspection Replacement:

Refer to manual; CVT belt inspection and replacement intervals are critical for performance and reliability, often around 20,000-30,000 km.

Fluid Specifications

Brake Fluid Type:

DOT 4 (Refer to manual for confirmation).

Coolant Type:

Ethylene glycol-based antifreeze, mixed with distilled water (typically 50/50 ratio). Refer to manual for specific Gilera/Piaggio coolant.

Known Issues

Common Wear Items:

CVT belt, tires, brake pads, suspension components due to mileage and riding conditions.

Electrical Components:

As with any complex vehicle, occasional electrical gremlins can occur; this manual is crucial for identifying specific wiring harness components and connectors.

📚 Vehicle History

Brand Heritage

Gilera History:

Gilera is an Italian motorcycle manufacturer with a long history dating back to 1909, known for its performance-oriented motorcycles and scooters.

Model Evolution

Gp800 Development:

Developed by Piaggio Group (which owns Gilera) as a flagship maxi-scooter, aiming to combine motorcycle performance with scooter practicality.

Production

Manufacturing Location:

Likely manufactured in Italy.

Production Years:

Produced from approximately 2007 to 2012, though exact end-of-production may vary by market.

🏆 Awards & Recognition

Recognitions

Industry Awards:

No specific major industry awards are widely publicized for this model, but it was generally well-received for its performance and design in the maxi-scooter segment.

Ratings

Owner Satisfaction:

Owner satisfaction is subjective, but positive reviews often cite the powerful engine and sporty handling. Parts availability and specific maintenance requirements are key considerations.