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Gilera GP800 Workshop Service Repair Manual

$16.99
$16.99
🏷️ Basic Information Identification Make: Gilera Model: GP800 Codes Product Code: GP800-Workshop-Service-Repair-Manual-PDF 👋 Introduction Market Position Vehicle Segment: Maxi-scooter, premium segment. Competitive Analysis Key Competitors: Suzuki Burgman 650, Yamaha TMAX...
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Type: Motorcycle
Vendor:
Gilera
Sku: 39560
Tags: Gilera GP800 Motorcycle Motorcycles
Gilera GP800 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Gilera
Model:
GP800
Codes
Product Code:
GP800-Workshop-Service-Repair-Manual-PDF
👋 Introduction
Market Position
Vehicle Segment:
Maxi-scooter, premium segment.
Competitive Analysis
Key Competitors:
Suzuki Burgman 650, Yamaha TMAX 500/530, BMW C600 Sport/C650 GT.
Key Features
Unique Selling Points:
Powerful V-twin engine, motorcycle-like handling, high-quality components, comfortable touring capabilities.
Manual Value Proposition
Benefits For Owner:
Empowers owners to perform detailed maintenance and repairs, saving on dealership costs and enhancing understanding of their vehicle.
Benefits For Technician:
Provides essential technical data, diagrams, and procedures for efficient and accurate servicing.
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive service, repair, maintenance, and troubleshooting for the Gilera GP800.
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided in product info, but implied to be extensive).
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility
Operating Systems:
All versions of Windows & Mac
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, cooling, lubrication, fuel system, throttle control.
Transmission Systems:
Transmission/transaxle tune-up and repair.
Drivetrain Systems:
Driveline and axle tune-up.
Electrical Systems:
Complete electrical system diagnostics and repair.
Suspension Steering Brakes:
Suspension, steering, and brake system service and repair.
Frame Bodywork:
Frame and bodywork service, repair, and maintenance.
Procedures Included
Maintenance Procedures:
Periodic maintenance, periodic inspection and adjustment.
Repair Procedures:
Step-by-step repair instructions for all major systems.
Troubleshooting Procedures:
Detailed troubleshooting guides for common and complex issues.
Technical Depth
Depth Of Information:
In-depth technical information covering diagnostics, adjustments, and complete rebuilds.
Illustrations Diagrams:
Detailed illustrations and diagrams included for clarity.
Specifications Data:
Comprehensive technical specifications provided for all components and systems.
📊 Manual Specifications
File Format Details
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable if the PDF is properly OCR'd, allowing for quick information retrieval.
Print Quality
Printability:
Printable pages for physical reference.
Binding Type
Binding:
N/A (Digital PDF, no physical binding)
Paper Type
Paper Quality:
N/A (Digital PDF, no physical paper)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke
Displacement:
799 cc
Bore X Stroke:
75 mm x 88 mm
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 54 HP (40 kW) at 7,000 RPM
Torque:
Approx. 70 Nm (51.6 lb-ft) at 5,000 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type:
Likely SAE 10W-40 or 5W-40 Synthetic Motorcycle Oil (specific spec in manual)
Oil Capacity:
Approx. 2.0 - 2.2 Liters (with filter change) (specific spec in manual)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Optional
Optional Transmission:
N/A (CVT is standard)
Features
Drive System:
Belt drive via CVT, final drive by chain (check specific configuration).
📐 Dimensions
Exterior
Length:
Approx. 2,230 mm (87.8 in)
Width:
Approx. 790 mm (31.1 in)
Height:
Approx. 1,445 mm (56.9 in) (seat height varies)
Weights
Dry Weight:
Approx. 245 kg (540 lbs)
Curb Weight:
Approx. 263 kg (580 lbs)
🛡️ Safety Features
Active Features
Braking System:
Front: Dual 280mm discs with 2-piston calipers. Rear: 280mm disc with 2-piston caliper. Optional ABS.
Lighting:
Halogen headlights, LED taillight.
Passive Features
Chassis Structure:
Steel underbone frame.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital/Analog combination instrument panel with speed, RPM, fuel level, engine temperature, clock, trip meters, and diagnostic indicators.
Driver Assistance
ABS Availability:
Optional Anti-lock Braking System (ABS).
Connectivity
Diagnostic Ports:
OBD-II or proprietary diagnostic connector for electronic diagnostics (covered in manual).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000-10,000 km or annually, whichever comes first (specifics in manual).
Spark Plug Replacement:
Estimated every 12,000-24,000 km (refer to manual for exact type and interval).
Belt Drive Inspection:
Regular inspection and tension check for CVT belt, replacement typically around 20,000-30,000 km (critical item in manual).
Fluid Specifications
Coolant Type:
Ethylene glycol based coolant (refer to manual for specific ratio and type).
Brake Fluid Type:
DOT 4 Brake Fluid (refer to manual for specific type and bleeding procedures).
Known Issues
Common Wear Items:
CVT belt, voltage regulator, brake pads, tires.
Diagnostic Challenges:
EFI system diagnostics, CVT system issues require specialized knowledge and tools (covered in manual).
📚 Vehicle History
Brand Heritage
Parent Company:
Piaggio & C. S.p.A. (Gilera is a historical Italian motorcycle brand owned by Piaggio).
Model Evolution
Introduction Year:
Introduced in 2007.
Production
Manufacturing Location:
Italy (under Piaggio Group).
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards are not detailed, the GP800 was recognized for its powerful engine and handling in the maxi-scooter segment.
Ratings
Reliability Perception:
Generally considered reliable with proper maintenance, but like any complex machine, can experience specific component failures if neglected.
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