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Holden Rodeo 2003 2004 2005 2006 2007 2008 Service Manual
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🏷️ Basic Information Identification Make: Holden Model: Rodeo Generation: RA Body Style: Pickup Truck Chassis Code: RA Series Codes Vin Digit Model Code: Varies by specific model and engine configuration...
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Sku: 70526
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🏷️ Basic Information
Identification
Make:
Holden
Model:
Rodeo
Generation:
RA
Body Style:
Pickup Truck
Chassis Code:
RA Series
Codes
Vin Digit Model Code:
Varies by specific model and engine configuration
👋 Introduction
Market Position
Vehicle Segment:
Compact to mid-size pickup truck, often used for work, leisure, and off-road activities
Competitive Analysis
Key Competitors:
Toyota Hilux, Mitsubishi Triton (Pajero Sport), Ford Ranger, Nissan Navara (Frontier)
Key Features
Durability Reputation:
Known for its robust construction and reliability, particularly in its 4x4 variants
Versatility:
Offered in various cab configurations (single, extra, dual) and body styles to suit different needs
Value Proposition:
Generally offered a competitive price point for its capabilities
📋 Manual Details
Coverage Areas
Years Covered:
2003, 2004, 2005, 2006, 2007, 2008
Regions Covered:
Primarily Australian and New Zealand markets
Page Count
Total Pages:
4264
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, rebuilding, cylinder head, block, pistons, crankshaft, camshafts, timing systems
Fuel System:
Fuel injection systems (MPI), fuel pump, fuel filter, fuel lines, injectors, fuel tank, evaporative emission control (EVAP)
Engine Cooling:
Radiator, water pump, thermostat, cooling fans, coolant hoses, temperature sensors
Engine Lubrication:
Oil pump, oil filter, oil pan, oil passages, oil pressure, lubrication system diagnostics
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, exhaust pipes, oxygen sensors
Ignition System:
Spark plugs, ignition coils, ignition control module, wiring harnesses
Engine Control System:
ECU/ECM diagnostics, sensors (MAP, MAF, TPS, O2), actuators, emissions controls
Transmission Manual:
Clutch system, gearbox assembly, internal components, shift linkages, repair procedures
Transmission Automatic:
Transmission fluid, valve body, torque converter, planetary gears, solenoids, control systems, repair procedures
Drivetrain:
Driveshafts, universal joints, CV joints, rear axle, differential, hub bearings
Suspension Front:
Coil springs, shock absorbers, control arms, ball joints, bushings, steering knuckles, sway bar
Suspension Rear:
Leaf springs, shock absorbers, trailing arms, panhard rod (if applicable), bushings
Steering:
Power steering pump, steering rack/box, tie rods, steering column, steering wheel, alignment specifications
Brakes Front:
Brake discs/rotors, brake calipers, brake pads, brake hoses, ABS components
Brakes Rear:
Brake drums/discs, brake shoes/pads, wheel cylinders/calipers, brake hoses, parking brake system
Electrical System Charging:
Alternator, battery, voltage regulator, charging system diagnostics
Electrical System Starting:
Starter motor, starter solenoid, ignition switch, starting system diagnostics
Lighting System:
Headlights, taillights, turn signals, interior lighting, bulb replacement, wiring
Instrument Panel:
Gauges, warning lights, dashboard components, HVAC controls, switches
Body Electrical:
Power windows, power locks, mirrors, wipers, horn, central locking system, wiring diagrams
Air Conditioning System:
Compressor, condenser, evaporator, refrigerant lines, HVAC controls, diagnosis and recharge procedures
Body Panels:
Front fenders, hood, doors, tailgate/tailgate, bumpers, body trim, rust prevention
Interior Trim:
Seats, door panels, headliner, carpets, dashboard trim, removal and installation
Glass And Seals:
Windshield, side glass, rear glass, window regulators, seals and weatherstripping replacement
Safety Systems ABS:
ABS control module, wheel speed sensors, hydraulic modulator, ABS warning lights, diagnostic procedures
Safety Systems Airbags:
Airbag modules, SRS control unit, occupant sensors, wiring, safety precautions during servicing
Procedures Included
Preventive Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, lubrication
Troubleshooting Guides:
Diagnostic flowcharts, common problems, symptom-based troubleshooting, error codes
Repair Procedures:
Detailed step-by-step instructions for component removal, disassembly, repair, assembly, and installation
Adjustment Procedures:
Valve adjustments, brake adjustments, parking brake adjustments, throttle cable adjustments, clutch adjustments
Wiring Diagrams:
Complete electrical system wiring schematics for all major systems
Special Tool Identification:
Identification and usage of specialized tools required for specific repair operations
Torque Specifications:
Detailed torque values for all critical fasteners and assemblies
Maintenance Schedules:
Recommended service intervals based on mileage or time
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine and transmission rebuilds
Illustrations:
Detailed pictorial diagrams, exploded views, photos, and schematics
Service Data:
Includes service data, precautions, special notes, and important points
📊 Manual Specifications
File Format
Format:
PDF
Readability:
Zoomable and searchable text
Print Quality
Printability:
Fully printable pages
Software Requirement:
Adobe Reader or compatible PDF viewer
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
Compatibility
Operating Systems:
Windows, Mac OS, Linux OS
⚙️ Engine Specifications
Primary Engine
Engine Options Petrol:
2.4L 4-cylinder (2RZ-FE), 3.2L 4-cylinder (1GR-FE - later model years, or Isuzu 4JG2/4JH1 variants depending on specific market and engine code interpretation)
Engine Options Diesel:
3.0L Isuzu 4JH1-TC (Turbocharged Diesel) - common across many model years
Performance
Typical Petrol Hp Range:
115-130 HP (approx. for 2.4L)
Typical Diesel Hp Range:
130-160 HP (approx. for 3.0L Turbo Diesel)
Typical Torque Range Diesel:
300-350 Nm (approx. for 3.0L Turbo Diesel)
Fuel System
Fuel Delivery Petrol:
Multi-point Fuel Injection (MPI)
Fuel Delivery Diesel:
Common Rail Direct Injection (CRDI) for turbo diesel variants
🔧 Transmission
Standard
Manual Transmission Type:
5-speed Manual
Optional
Automatic Transmission Type:
4-speed Automatic
Features
Drivetrain Options:
2WD (Rear Wheel Drive), 4WD (Four Wheel Drive with selectable or permanent 4x4 systems)
📐 Dimensions
Exterior
Wheelbase Range:
Varies by cab configuration (approx. 2,900mm - 3,295mm)
Weights
Gross Vehicle Weight Rating Gvw Range:
Approx. 2,500kg - 3,000kg
Towing Capacity:
Typically up to 2,000kg - 2,500kg (braked, depending on configuration and regulations)
🛡️ Safety Features
Ratings
Ancap Rating Typical:
Varies by specific model year and safety equipment fitted. Earlier models may have lower ratings.
Active Features
ABS:
Available on many models, often standard on higher trims or later years
Passive Features
Airbags:
Driver and passenger airbags typically available, though standard fitment varied by year and market.
Seatbelts:
Three-point seatbelts
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM radio with CD player, later models may offer more advanced audio systems or auxiliary inputs.
Driver Assistance
Cruise Control:
Available on many models, particularly higher trim levels.
Traction Control:
Optional or standard on some higher-spec 4WD models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000km - 10,000km or 6 months, depending on engine type and driving conditions (refer to manual for specifics).
Timing Belt Replacement:
If equipped with a timing belt (less common on the common Isuzu diesel), typically around 100,000km.
Major Service Milestones:
Often around 40,000km, 80,000km, 120,000km intervals for more comprehensive checks and replacements (e.g., spark plugs, filters, fluids).
Fluid Specifications
Engine Oil Type:
API Service SJ or higher for petrol engines, API CF-4 or higher for diesel engines (refer to manual for specific viscosity grades like 10W-30, 15W-40).
Transmission Fluid Manual:
GL-4 or GL-5 gear oil (viscosity varies, e.g., 75W-90, 80W-90)
Transmission Fluid Automatic:
Dexron-III or equivalent automatic transmission fluid
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (e.g., silicate-free, orange or pink coolant in later specifications)
Known Issues
Diesel Engine Common Rail:
Potential issues with common rail system components (injectors, fuel pump) under high mileage or poor fuel quality.
Suspension Bushings:
Wear and tear on suspension bushings and ball joints, especially in vehicles used for off-road or heavy-duty work.
Air Conditioning:
Occasional compressor issues or refrigerant leaks in older AC systems.
Rear Main Seal Leaks:
Some models may be prone to rear main crankshaft seal leaks.
📚 Vehicle History
Brand Heritage
Manufacturer:
Holden (Australian subsidiary of General Motors)
Model Evolution
Platform Basis:
Based on the Isuzu Rodeo (TF series) platform, rebadged and often modified for the Australian market.
Generation Introduction:
The RA series Rodeo was introduced in 2003, replacing the TF series. It featured updated styling and powertrains.
Production
Manufacturing Location:
Primarily manufactured in Thailand by Isuzu, then imported and sold by Holden in Australia and New Zealand.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for this generation may not be widely publicized, the Holden Rodeo was a strong contender in the Australian utility market for its utility and robustness.