🏷️ Basic Information

Make:

Husqvarna

Model:

TE 630 / SMS 630

Year:

2011

Te630 Vin Prefix:

ZKHA4

Te630 Usa Vin Prefix:

ZKHKD

Sms630 Vin Prefix:

ZKHA4

Sms630 Usa Vin Prefix:

ZKHLD

👋 Introduction

Segment:

Dual-sport / Supermoto

Target Audience:

Riders seeking a versatile motorcycle for both on-road and light off-road use, and those who enjoy the supermoto riding style.

Key Competitors:

KTM 690 Enduro/SMC, Yamaha WR250R/WR450F, Suzuki DR-Z400S/SM, Honda CRF models.

Versatility:

The TE (Touring Enduro) and SMS (Supermoto) designations highlight the dual nature of the platform, offering distinct setups for different riding preferences.

Engine Character:

Known for its torquey and tractable single-cylinder engine, providing strong low-to-mid-range power.

Suspension Capability:

Equipped with capable suspension, adjustable for different riding conditions and rider weight.

Build Quality:

Husqvarna motorcycles are generally known for robust construction and performance-oriented components.

📋 Manual Details

Manual Type:

Workshop Manual / Service Manual

Language:

English

Format:

Digital (likely PDF)

Estimated Page Count:

300-400 pages (typical for this type of manual)

📖 Manual Coverage

Engine Overhaul:

Complete engine disassembly, inspection, repair, and reassembly procedures for the 630cc engine.

Fuel System:

Fuel injection system, fuel pump, injectors, throttle body, pressure regulator, and fuel tank servicing.

Ignition System:

Ignition coils, spark plugs, ECU control, and troubleshooting.

Transmission And Clutch:

Clutch operation, service, gearbox disassembly, inspection, and reassembly.

Chassis And Frame:

Frame inspection, steering head bearing maintenance, and related chassis components.

Suspension Front:

Front fork disassembly, servicing, oil change, seal replacement, and adjustment procedures.

Suspension Rear:

Rear shock absorber servicing, linkage maintenance, and adjustment procedures.

Brakes:

Front and rear brake system servicing, including caliper maintenance, pad replacement, bleeding procedures, and master cylinder repair.

Electrical System:

Wiring diagrams, battery, starter motor, alternator, lighting system, fuses, relays, and ECU diagnosis.

Cooling System:

Radiator, cooling fan, hoses, thermostat, and coolant specifications.

Exhaust System:

Exhaust pipe and muffler inspection and replacement.

Wheels And Tires:

Tire inspection, pressure recommendations, and wheel bearing maintenance.

Bodywork And Plastics:

Fairing removal and installation, seat, and other body panels.

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, valve clearance checks, and spark plug replacement.

Troubleshooting:

Diagnostic procedures for common operational issues, fault codes, and electrical problems.

Component Rebuilds:

Detailed instructions for rebuilding key engine and transmission components.

Electrical Diagnostics:

Step-by-step guides for diagnosing electrical faults using wiring diagrams and test procedures.

Suspension Servicing:

Complete guides for fork and shock absorber maintenance.

Brake System Maintenance:

Brake bleeding, pad replacement, caliper service.

Diagnostic Capability:

Advanced diagnostic procedures, including specific troubleshooting trees for various fault conditions.

Repair Scope:

Comprehensive repair instructions covering all mechanical, electrical, and chassis systems, suitable for professional mechanics and experienced DIYers.

Special Tools:

Lists and descriptions of specialized tools required for specific repair and maintenance procedures.

📊 Manual Specifications

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable, allowing quick access to specific topics.

Printable:

Designed for printing individual sections or the entire manual.

Image Resolution:

High-resolution images and diagrams for clarity.

Binding:

N/A (Digital Format)

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Type:

Four-stroke, single-cylinder

Displacement:

630 cc (approx. 38.4 cubic inches)

Bore X Stroke:

100 mm x 81.5 mm (estimated, typical for this engine)

Compression Ratio:

11.5:1 (estimated)

Valve Train:

SOHC, 4 valves

Cooling System:

Liquid-cooled

Horsepower Peak:

Approx. 58-60 HP (estimated, subject to tuning and dyno testing)

Torque Peak:

Approx. 45-48 lb-ft (estimated)

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline (91 octane or higher recommended)

Oil Type:

Fully synthetic motorcycle oil (e.g., SAE 10W-50, JASO MA)

Oil Capacity W Filter:

Approx. 1.8 - 2.0 Liters (refer to manual for exact capacity)

🔧 Transmission

Transmission Type:

6-speed manual

Clutch Type:

Wet, multi-plate

Gear Ratios:

Specific gear ratios are detailed in the manual, crucial for performance tuning and maintenance.

Final Drive:

Chain drive (specific chain size and pitch detailed in manual)

Transmission Oil Type:

Dedicated transmission/gearbox oil (refer to manual for specification)

📐 Dimensions

Te630 Seat Height:

Approx. 36.2 inches (920 mm)

Sms630 Seat Height:

Approx. 35.0 inches (890 mm)

Ground Clearance:

Varies between TE and SMS models; TE generally higher.

Te630 Dry Weight:

Approx. 320 lbs (145 kg)

Sms630 Dry Weight:

Approx. 320 lbs (145 kg)

Fuel Capacity:

Approx. 2.7 gallons (10.5 liters)

🛡️ Safety Features

Safety Standards:

Meets relevant DOT and EPA standards for street-legal motorcycles in the US market.

Braking System:

Hydraulic disc brakes front and rear (specific caliper and rotor sizes detailed in manual).

Lighting:

Halogen headlight, LED taillight, turn signals.

Frame Construction:

Steel or aluminum frame (specific material detailed in manual) designed for rigidity and rider control.

💡 Technology Features

Instrument Cluster:

Digital instrument cluster displaying speed, RPM, odometer, trip meters, fuel level, and basic warning lights.

ABS:

ABS was an option or standard on some variants, detailed in the manual.

ECU Diagnosis:

The manual provides procedures for interacting with the ECU for diagnostics and potential tuning adjustments.

🔧 Maintenance

Oil Change Interval:

Every 3,000 miles or 6 months (typical, refer to manual for precise interval).

Valve Clearance Check:

Every 6,000 miles or 12 months (typical, refer to manual for precise interval).

Air Filter Cleaning:

Inspect every 3,000 miles, clean or replace as needed based on operating conditions.

Chain Maintenance:

Inspect and lubricate every 500-1000 miles, adjust tension as needed.

Coolant Type:

Ethylene glycol-based coolant with anti-corrosion additives (e.g., Motorex Coolant M3.0 or equivalent).

Brake Fluid Type:

DOT 4 (refer to manual for specific viscosity requirements).

Fork Oil Type And Viscosity:

Specific fork oil grade (e.g., 5W, 7.5W) and fill level are critical and detailed in the manual.

Fuel Pump Reliability:

Some owners have reported occasional issues with the fuel pump, which the manual will help diagnose.

Electrical Connections:

Ensuring all electrical connections are clean and secure is important for consistent operation.

Suspension Seals:

Regular inspection of fork and shock seals for leaks is recommended, especially if used off-road.

📚 Vehicle History

Husqvarna Motorcycles:

Husqvarna boasts a long and storied history dating back to 1903, renowned for its off-road racing heritage and innovation in motorcycle design.

630 Platform:

The 630cc engine platform has evolved over several generations, with the 2011 model representing a refinement of the fuel-injected, modern iteration.

Manufacturing Location:

Typically manufactured in Italy or Sweden during this era for Husqvarna.

🏆 Awards & Recognition

Industry Acclaim:

While specific awards for the 2011 model are not readily available, Husqvarna motorcycles have a consistent record of positive reviews and awards in the dual-sport and supermoto categories for their performance and handling.