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HOLDEN RODEO Isuzu KB TF 140 1988-2002 Workshop Manual

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🏷️ Basic Information Identification Make: Holden Model: Rodeo Alternative Model Designations: Isuzu KB, Isuzu TF Generation Codes: TF (second generation Isuzu TF platform) Model Years Covered: 1988-2002 Chassis Code: TF...
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Type: Truck
Vendor:
Sku: 75890
HOLDEN RODEO Isuzu KB TF 140 1988-2002 Workshop Manual
🏷️ Basic Information
Identification
Make:
Holden
Model:
Rodeo
Alternative Model Designations:
Isuzu KB, Isuzu TF
Generation Codes:
TF (second generation Isuzu TF platform)
Model Years Covered:
1988-2002
Chassis Code:
TF
Product Name:
HOLDEN RODEO Isuzu KB TF 140 1988-2002 Workshop Manual PDF Download
👋 Introduction
Market Position
Target Audience:
Owners and mechanics seeking detailed, factory-accurate repair and maintenance information for Holden Rodeo / Isuzu KB TF models.
Competitive Analysis
Value Proposition:
Offers a cost-effective alternative to expensive dealership service, providing the necessary information for effective DIY repairs and maintenance.
Key Features
Illustration Detail:
Features detailed illustrations, diagrams, and step-by-step instructions.
Usability:
Designed for both novice and experienced mechanics, enabling efficient problem-solving and repair.
📋 Manual Details
Coverage Areas
Primary Focus:
Workshop Service and Repair
Vehicle Variants Covered:
All TF platform variants including single cab, extra cab, dual cab, 2WD and 4WD configurations.
Page Count
Estimated Pages:
1600+
Manual Type
Type:
Factory Workshop Manual / Service Repair Manual
Language
Language:
English
Format
Delivery Format:
Digital Download (PDF within ZIP archive)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (Diesel & Petrol), Transmission (Manual & Automatic), Clutch, Axles, Propeller Shaft, Rear Axle, Differential Lock.
Chassis And Suspension:
Frame and Bumper, Front Alignment, Steering (Manual & Power), Front Suspension, Rear Suspension, Wheels and Tyres.
Electrical And Body:
Heating and Air Conditioning, Body Electrical Systems.
Procedures Included
Maintenance:
Scheduled maintenance, lubrication, fluid checks and changes, filter replacements.
Repair And Overhaul:
Detailed step-by-step repair procedures for all major components, including engine mechanicals, fuel systems, cooling systems, transmissions, differentials, steering and suspension components.
Diagnostics:
Troubleshooting guides, fault finding for both diesel and petrol engines.
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance to full rebuilds and complex diagnostics. Suitable for DIY enthusiasts and professional mechanics alike.
📊 Manual Specifications
File Format
Format Details:
PDF (Portable Document Format) delivered within a ZIP archive for efficient download. Requires Adobe Acrobat Reader for viewing.
File Size
Size:
45 MB
Print Quality
Printability:
Printable. Users can print specific pages as needed.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Diesel Engines Covered:
4JA1 2.5L Diesel, 4JB1-T 2.8L Turbo Diesel
Petrol Engines Covered:
4ZCI 2.0L Petrol, 4ZE1 2.6L Petrol
Performance
Note On Performance Figures:
Specific horsepower and torque figures vary by engine variant and are detailed within the manual's diagnostic and mechanical sections.
Fuel System
Diesel Fuel System:
Injection pump systems, fuel filters, injectors, glow plug systems.
Petrol Fuel System:
Carbureted (early models) and fuel injection systems, fuel pumps, injectors, ignition systems.
🔧 Transmission
Standard
Standard Transmission Type:
5-Speed Manual Transmission (Models: MUA, MSG)
Optional
Optional Transmission Type:
4-Speed Automatic Transmission
Features
Clutch System:
Hydraulic clutch actuation, clutch disc, pressure plate, release bearing specifications and service procedures.
4Wd System:
Covers operation and maintenance of 4WD transfer cases and associated driveline components (where applicable).
📐 Dimensions
Exterior
Body Styles:
Single Cab, Extra Cab (Space Cab), Dual Cab Utes.
Weights
Gvwr Gvm:
Gross Vehicle Mass (GVM) varies by configuration. Specific ratings are detailed in the chassis section for load capacity.
Curb Weight:
Varies significantly by configuration (engine, cab type, 2WD/4WD). Specific figures available in manual.
🛡️ Safety Features
Ratings
Crash Test Information:
While formal ANCAP or NHTSA ratings for this specific period may be limited, the manual covers structural integrity and relevant safety system components.
Active Features
Braking System:
Front disc brakes, rear drum brakes. Covers brake fluid, caliper/wheel cylinder service, brake shoe/pad replacement, parking brake system.
Passive Features
Restraint Systems:
Seat belts, covers for bodywork and chassis components related to occupant protection.
💡 Technology Features
Infotainment
Original Equipment:
Basic AM/FM radio, cassette player. Manual covers basic electrical troubleshooting for these systems.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an option on later models. Manual covers ABS sensor diagnostics and hydraulic unit troubleshooting.
Connectivity
Original Features:
Limited by era. Manual covers wiring diagrams for lighting, ignition, charging systems, and basic accessory circuits.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 km or 6 months for mineral oils, potentially longer for synthetic oils (refer to manual for specific recommendations based on engine and oil type).
Timing Belt Replacement:
Refer to manual for specific engine; most 4ZE1/4JB1T engines use timing chains which are typically long-life. Some earlier 4ZC1 engines might have timing belts. Specific intervals are critical.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-30 or 15W-40 recommended (varies by climate and engine). Manual specifies exact API and viscosity grades.
Transmission Fluid Manual:
API GL-4 gear oil, SAE 75W-90 or 80W-90 recommended. Manual specifies exact specifications and capacity.
Transmission Fluid Automatic:
Dexron III (or equivalent) automatic transmission fluid (ATF). Manual specifies exact type and capacity.
Coolant:
Ethylene glycol-based coolant with anti-corrosion additives. Manual specifies mixture ratio (typically 50/50) and type.
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Manual specifies required standard.
Known Issues
Common Wear Items:
Water pumps, radiators, clutch components, steering idler arms/bushings, rear main crankshaft seals (diesel), injector pump seals (diesel), exhaust system rust.
Diagnostic Tips
Diesel Performance:
Manual provides detailed procedures for diagnosing injection pump timing, injector spray patterns, and turbocharger health for the 2.8L diesel.
📚 Vehicle History
Brand Heritage
Holden Context:
The Holden Rodeo was a significant light commercial vehicle for Holden in Australia, sold as a rebadged version of the Isuzu TF pickup truck.
Model Evolution
Tf Platform:
This manual covers the second generation of the Isuzu TF platform, which was also sold globally under various names including Chevrolet S-10 Blazer/Colorado, and Isuzu Rodeo.
Production
Manufacturing Origin:
Primarily manufactured by Isuzu in Japan and assembled in various global markets, including Australia for Holden.
🏆 Awards & Recognition
Recognitions
Market Reputation:
The Holden Rodeo (Isuzu TF) built a reputation for ruggedness and reliability, particularly in its diesel variants, making it a popular choice for work and off-road use.
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