Isuzu Wizard 1998-2000 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Isuzu Model: Wizard Year: 1998-2000 Codes Platform Code: UCS69 Generation Generation Designation: Second Generation (UBS family) 👋 Introduction Market Position Target Audience: DIY mechanics, independent...

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Type: Car

Vendor:

Sku: 199300

Tags: 1998 1999 2000 Car Cars Isuzu Wizard

Product variants

Description

🏷️ Basic Information

Identification

Make:

Isuzu

Model:

Wizard

Year:

1998-2000

Codes

Platform Code:

UCS69

Generation

Generation Designation:

Second Generation (UBS family)

👋 Introduction

Market Position

Target Audience:

DIY mechanics, independent repair shops, vehicle owners seeking to understand their vehicle better and perform maintenance/repairs.

Competitive Analysis

Value Proposition:

Provides dealership-level repair information at a fraction of the cost, enabling significant savings on maintenance and repairs.

Key Features

Accuracy And Completeness:

Vehicle-specific, not generic. Contains exact procedures and specifications used by authorized service departments.

Ease Of Use:

Clear, concise text with diagrams, illustrations, and step-by-step instructions.

Digital Accessibility:

Viewable on PC, Mac, and various devices. Printable pages for workshop use.

📋 Manual Details

Coverage Areas

Covered Model Years:

1998, 1999, 2000

Regions Covered:

Global (specific to markets where Wizard was sold)

Page Count

Estimated Page Count:

Varies by specific edition, typically extensive covering all systems.

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed disassembly, assembly, inspection, and repair of all engine components (e.g., cylinder head, block, pistons, crankshaft, camshafts, timing systems).

Engine Electrical:

Ignition system, starting system, charging system, engine control unit (ECU) diagnostics and repair, sensors, actuators.

Emission Control:

Exhaust gas recirculation (EGR), catalytic converter, evaporative emission control (EVAP), oxygen sensors, diagnosis of emission-related faults.

Fuel System:

Fuel pump, injectors, fuel filter, fuel pressure regulator, fuel tank, diagnosis and repair of fuel delivery issues.

Clutch System:

Clutch master cylinder, slave cylinder, clutch disc, pressure plate, flywheel, clutch pedal adjustment, bleeding procedures.

Manual Transaxle:

Disassembly, assembly, lubrication, inspection, and repair of manual gearbox components, gear shift mechanism.

Automatic Transaxle:

Operation principles, fluid types, torque converter, valve body, solenoids, diagnostic procedures, shift control, common repair procedures.

Driveshaft And Axle:

U-joints, CV joints, driveshaft balancing, differential inspection and repair, axle seals.

Suspension System:

Front and rear suspension components (struts, shocks, control arms, bushings, ball joints, sway bars), alignment specifications.

Steering System:

Power steering pump, steering rack/gearbox, tie rods, steering column, diagnostic procedures for steering play and leaks.

Restraint System:

Seat belt operation, SRS (Supplemental Restraint System) components (airbag modules, sensors, control module), diagnostic codes related to SRS.

Brake System:

Disc and drum brake systems, ABS (Anti-lock Braking System) components and diagnosis, brake fluid specifications, hydraulic lines, caliper and master cylinder repair.

Body Interior Exterior:

Door mechanisms, latches, handles, glass, mirrors, interior trim panels, seat removal, body panel repair techniques.

Body Electrical System:

Lighting (headlights, taillights, interior lights), power windows, power locks, mirrors, wiper system, horn, fuses, relays, wiring harnesses.

HVAC System:

Air conditioning compressor, refrigerant, condenser, evaporator, heater core, blower motor, climate control operation, troubleshooting.

Procedures Included

Maintenance Tasks:

Oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant flushes, brake fluid replacement, transmission fluid changes, belt inspections and replacements.

Troubleshooting:

Step-by-step diagnostic procedures for common and complex issues across all vehicle systems, including fault code interpretation.

Repair Procedures:

Detailed instructions for component removal, disassembly, inspection, repair, and reassembly for virtually all parts of the vehicle.

Wiring Schematics:

Comprehensive electrical wiring diagrams for all vehicle circuits, aiding in diagnosis and repair of electrical faults.

Technical Depth

Diagnostic Capabilities:

Advanced diagnostics, including ECU logic, sensor readings, and actuator testing, mirroring dealership capabilities.

Rebuild Procedures:

Complete engine and transmission rebuild procedures, including specifications and tolerances.

Specifications And Tolerances:

Precise measurements, torques, clearances, and specifications required for accurate repairs and adjustments.

📊 Manual Specifications

File Format

Compatibility:

All versions of Windows and Mac OS.

Reader Requirement:

Adobe PDF Reader (or compatible PDF viewer).

Print Quality

Printability:

Yes, all pages are printable.

Binding Type

Binding Type:

N/A (Digital PDF format)

Paper Type

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Code Typical:

4JX1 (3.0L Diesel), C22NE (2.2L Petrol - RHD markets), G22E (2.2L Petrol - LHD markets)

Engine Displacement Petrol:

2.2 Liters (2184 cc)

Engine Displacement Diesel:

3.0 Liters (2999 cc)

Performance

Horsepower Petrol Approx:

125-135 PS (depending on market and specific tuning)

Torque Petrol Approx:

190-200 Nm (depending on market and specific tuning)

Horsepower Diesel Approx:

110-135 PS (common rail injection)

Torque Diesel Approx:

260-280 Nm (common rail injection)

Fuel System

Fuel Delivery Petrol:

Multi-point Fuel Injection (MPI)

Fuel Delivery Diesel:

High-pressure Common Rail Direct Injection (DI)

Ignition System:

Electronic Distributorless Ignition System (DIS) for petrol engines.

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transaxle

Optional

Transmission Type:

4-speed Automatic Transaxle

Features

Drivetrain:

Part-time 4WD (4x4) with selectable High/Low range transfer case.

Transmission Fluid Manual:

GL-4 rated gear oil (e.g., 75W-90 or 80W-90)

Transmission Fluid Automatic:

Dexron III (or equivalent) automatic transmission fluid (ATF)

📐 Dimensions

Exterior

Body Styles:

SUV (Sport Utility Vehicle)

Wheelbase:

Approx. 2760 mm (108.7 in)

Length:

Approx. 4760 mm (187.4 in)

Width:

Approx. 1795 mm (70.7 in)

Height:

Approx. 1750 mm (68.9 in)

Weights

Curb Weight:

Approx. 1800-2000 kg (depending on configuration)

Gross Vehicle Weight Rating:

Varies by market and configuration.

🛡️ Safety Features

Ratings

Crash Test Performance:

Information varies by market and specific test conducted. Generally reflects mid-90s SUV safety standards.

Active Features

Available on many models, especially higher trims.

Passive Features

Airbags:

Driver and passenger airbags typically standard or optional depending on market and trim.

Seat Belts:

3-point seat belts with pre-tensioners for front occupants, 3-point or lap belts for rear.

💡 Technology Features

Infotainment

Audio System:

Factory-installed radio/cassette player with optional CD player. Typically 4-6 speaker systems.

Driver Assistance

Cruise Control:

Available on higher trim levels.

Connectivity

Power Accessories:

Power windows, power door locks, power mirrors available on most models.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions.

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or annually.

Spark Plug Replacement:

Every 30,000-60,000 miles (48,000-96,000 km) for standard plugs, longer for iridium/platinum.

Timing Belt Replacement:

For petrol engines: typically 60,000-100,000 miles (96,000-160,000 km) or 5-7 years. For diesel (chain driven): generally no scheduled replacement.

Fluid Specifications

Engine Oil Viscosity:

API SG or SH, SAE 10W-30 or 10W-40 (check owner's manual for exact recommendation based on temperature).

Coolant Type:

Isuzu Super Long Life Coolant (SLLC) or equivalent ethylene glycol based coolant with appropriate corrosion inhibitors.

Brake Fluid Type:

DOT 3 or DOT 4 (check reservoir cap or manual).

Known Issues

Diesel Engine Concerns:

4JX1 engine can be sensitive to fuel quality and can experience issues with the injector pump and oil cooler seals if not maintained properly.

Suspension Wear:

Common for older SUVs; ball joints, tie rod ends, and bushings can wear out causing steering and suspension noise.

Body Rust:

As with many vehicles of this era, rust can be an issue in areas prone to road salt and moisture.

📚 Vehicle History

Brand Heritage

Brand Focus:

Isuzu has a long history in commercial vehicles and rugged SUVs known for durability and capability.

Model Evolution

Predecessor:

Isuzu Amigo / Rodeo Sport.

Rebadging:

Often sold under different names in various markets (e.g., Opel Frontera, Vauxhall Frontera).

Production

Manufacturing Locations:

Primarily Japan (and various international assembly plants for rebadged versions).

🏆 Awards & Recognition

Recognitions

Off Road Capability:

Generally praised for its robust 4WD system and good off-road prowess for its class.