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KIOTI DAEDONG DK75 DK80 DK90 Tractor Workshop Repair Manual

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This workshop repair manual covers the Kioti DK75, DK80, and DK90 models, manufactured by Daedong Industrial Co., Ltd. These tractors are designed for a range of utility and agricultural tasks,...
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Type: Tractor
Vendor:
Sku: 132953
KIOTI DAEDONG DK75 DK80 DK90 Tractor Workshop Repair Manual
This workshop repair manual covers the Kioti DK75, DK80, and DK90 models, manufactured by Daedong Industrial Co., Ltd. These tractors are designed for a range of utility and agricultural tasks, offering robust construction and user-friendly features. Built with a focus on reliability and engineering quality, the DK series represents a strong offering in the compact and utility tractor market, with a heritage rooted in Daedong's extensive experience in agricultural machinery since 1948. This comprehensive manual provides in-depth technical information essential for the maintenance and repair of your Kioti tractor. It details procedures for all major systems, including the engine, clutch, transmission, rear and front axles, brakes, steering, hydraulics, and electrical systems. The manual is intended for both home workshop mechanics and professional technicians, offering step-by-step instructions, troubleshooting guides, diagnostic procedures, and critical specifications to ensure accurate and effective service.
🏷️ Basic Information
Identification
Make:
Kioti
Manufacturer:
Daedong Industrial Co., Ltd.
Models Covered:
DK75, DK80, DK90
Product Type:
Workshop Repair Manual
Product Format:
PDF
Manual Language:
English
👋 Introduction
Market Position
Target Audience:
Home workshop mechanics and professional technicians
Competitive Analysis
Value Proposition:
Provides in-depth technical information directly from the manufacturer, ensuring accuracy and completeness for effective maintenance and repair.
Key Features
Comprehensiveness:
Covers all major systems from general specifications to detailed electrical troubleshooting.
Accuracy:
Official Daedong workshop manual, ensuring factory-correct procedures and specifications.
Clarity:
Includes exploded views and clear removal/installation procedures.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Troubleshooting, General Specifications
Included Sections:
General, Engine, Clutch, Transmission, Rear Axle, Brake, Front Axle, Steering, Hydraulics, Electrical
Page Count
Estimated Page Count:
Refer to actual document for definitive count (typically 500+ pages for comprehensive tractor manuals)
Manual Type
Type:
Workshop Service Manual
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine System:
Detailed overhaul, diagnosis, troubleshooting, component identification (e.g., fuel system, cooling system, lubrication system, starting system)
Powertrain System:
Clutch service (adjustment, replacement), Transmission repair and overhaul, Rear axle assembly, Front axle assembly (including steering linkage)
Braking System:
Brake system service, troubleshooting, and repair (likely wet disc or drum brakes depending on specific model configuration)
Steering System:
Hydraulic steering system diagnosis and repair, steering column and linkage service
Hydraulic System:
Hydraulic pump, control valve, cylinder, and PTO (Power Take-Off) system service and repair
Electrical System:
Wiring diagrams, component testing, troubleshooting (starter, alternator, lighting, instrumentation)
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, lubrication points
Diagnostic Procedures:
Troubleshooting charts, symptom-based diagnostics for all major systems
Repair Procedures:
Step-by-step instructions for disassembly, assembly, and repair of all major components and systems
Component Replacement:
Detailed guides for replacing parts such as engine components, transmission gears, hydraulic seals, electrical sensors
Specifications And Tolerances:
Torque values, clearances, fluid capacities, and critical operating parameters
Technical Depth
Diagnostic Complexity:
Advanced, including electrical diagnostics and hydraulic pressure testing
Rebuild Capability:
Comprehensive, suitable for full engine and transmission rebuilds
Component Level Detail:
Exploded views with part names for accurate identification and replacement
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if produced digitally, enhancing efficiency
Print Quality
Digital Origin:
Stated as 'not a scanned version,' indicating a high-quality digital original
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Kioti Diesel Engine (specific model designation not provided, but likely a common series like Daedong's own diesel engines)
Performance
Horsepower Range:
DK75: ~75 HP, DK80: ~80 HP, DK90: ~90 HP (approximate flywheel horsepower, subject to specific configuration and regulations)
Torque Characteristics:
Detailed torque curves and peak torque figures available within the manual.
Fuel System
Fuel Type:
Diesel
Injection System:
Likely direct injection with mechanical or electronic control (details in manual).
Cooling System
Type:
Liquid-cooled (details on coolant type and capacity in manual).
Lubrication System
Oil Type Specification:
Specific diesel engine oil grade (e.g., API CJ-4 or higher, SAE 15W-40) will be detailed in the manual.
Engine Components
Major Overhaul Procedures:
Piston and ring replacement, cylinder head service, crankshaft and bearing inspection, valve train adjustment.
🔧 Transmission
Standard
Transmission Type:
Likely a hydrostatic transmission (HST) or a manual synchromesh with shuttle functionality. Specific type (e.g., 12F/12R, 16F/16R, shuttle shift) is model dependent and detailed in the manual.
Optional
Transmission Options:
May include options like creeper gears or different shuttle configurations depending on market and trim level.
Features
Pto Speeds:
Standard PTO speeds (e.g., 540/1000 RPM) and engagement procedures will be covered.
Transmission Fluid Specification:
Specific tractor transmission fluid (e.g., ISO VG 32/46 or proprietary Kiotidraulic fluid) and capacity will be provided.
📐 Dimensions
Exterior
Overall Length:
Model-specific, detailed in manual (typically 130-150 inches excluding implements).
Overall Width:
Model-specific, detailed in manual (typically 60-75 inches).
Wheelbase:
Model-specific, detailed in manual.
Weights
Operating Weight:
Model-specific, detailed in manual (typically 4,000-5,500 lbs without ballast).
Drawbar Horsepower:
Specific to model, typically around 85-90% of engine horsepower.
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll Over Protective Structure) is standard equipment. Manual will cover its inspection and maintenance.
Active Features
Parking Brake:
Service and parking brake system operation and maintenance.
Passive Features
Operator Presence System:
Standard safety feature that disengages PTO and transmission if operator leaves seat. Covered in electrical section.
💡 Technology Features
Infotainment
Instrument Panel:
Digital and analog gauges for engine RPM, temperature, fuel level, hours of operation, and warning lights.
Driver Assistance
Cruise Control:
Often features cruise control for maintaining engine RPM during PTO or transport operations.
Connectivity
Diagnostic Ports:
May have diagnostic ports for electronic control units (ECUs) if equipped, detailed in electrical section.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 250 hours of operation or annually, whichever comes first (specifics in manual).
Hydraulic Fluid Change Interval:
Usually every 1000 hours or biennially (specifics in manual).
Transmission Fluid Check:
Check fluid level regularly, change according to manual's schedule.
Fluid Specifications
Engine Coolant:
A 50/50 mix of ethylene glycol coolant and distilled water, specific type detailed in manual.
Grease Type:
General purpose lithium-based grease, specified in manual.
Known Issues
Common Wear Items:
Clutch packs (if applicable), hydraulic filters, fuel filters, air filters, and PTO clutch wear are common maintenance items.
Troubleshooting Focus Areas:
Hydraulic system performance, PTO engagement issues, and transmission responsiveness are typical areas for troubleshooting.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Daedong Industrial Co., Ltd. is a South Korean manufacturer with a long history in agricultural machinery, established in 1948.
Model Evolution
Kiotidk Series Positioning:
The DK series represents Kiot's range of compact and utility tractors, known for their robust construction and user-friendly features.
Production
Manufacturing Location:
Kiot tractors are manufactured in South Korea.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Kiot tractors are generally well-regarded in the compact and utility tractor market for their reliability and value.
Ratings
Customer Satisfaction:
Customer reviews often highlight ease of use and robust build quality.
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