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2009 KTM 1190 RC 8 Replacement Parts Manual

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🏷️ Basic Information Identification Make: KTM Model: 1190 RC 8 Model Variant: RC 8 (RC8) Production Years Covered: 2009 model year Document Type: Replacement Parts Manual (spare parts catalog) Manufacturer:...
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Type: Motorcycle
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Sku: 603830
2009 KTM 1190 RC 8 Replacement Parts Manual2009 KTM 1190 RC 8 Replacement Parts Manual2009 KTM 1190 RC 8 Replacement Parts Manual2009 KTM 1190 RC 8 Replacement Parts Manual
🏷️ Basic Information
Identification
Make:
KTM
Model:
1190 RC 8
Model Variant:
RC 8 (RC8)
Production Years Covered:
2009 model year
Document Type:
Replacement Parts Manual (spare parts catalog)
Manufacturer:
KTM Sportmotorcycle AG, Austria
👋 Introduction
Market Position
Target Audience:
KTM dealerships, independent motorcycle shops, and RC 8 owners performing their own parts identification and ordering
Vehicle Class:
Twin-cylinder supersport motorcycle
Competitive Position
Key Advantage:
Factory parts diagrams and genuine KTM part numbers ensure correct fitment for the Austrian-built V-twin superbike
Who Should Use It:
Anyone ordering OEM parts, verifying part numbers, or documenting a rebuild
📋 Manual Details
Format and Delivery
Manual Type:
Replacement Parts Manual (OEM spare parts catalog)
Format:
PDF
Delivery Method:
Instant digital download
Binding:
Digital
Language:
English
Page Count:
N/A - not specified for this download listing
Coverage Areas
Scope:
Complete exploded-view diagrams and part numbers for all assemblies of the 2009 KTM 1190 RC 8
Source:
KTM factory parts documentation
📖 Manual Coverage
Systems and Assemblies
Engine:
LC8 1190 cc V-twin: crankshaft, pistons, cylinders, cylinder heads, camshaft, valves
Lubrication System:
Oil pump, oil cooler, filter, lines and seals
Cooling System:
Radiator, water pump, thermostat, hoses, fan
Fuel System:
Fuel tank, fuel pump, injectors, throttle bodies
Exhaust System:
Header pipes, muffler, mounting hardware
Clutch and Transmission:
Clutch assembly, gearbox internals, shift mechanism
Frame and Bodywork:
Trellis frame, subframe, fairings, seat, tail section
Front Suspension:
WP 43 mm upside-down fork, internals and seals
Rear Suspension:
WP shock absorber, linkage, swingarm
Wheels and Brakes:
Cast wheels, brake calipers, discs, master cylinders, ABS components where fitted
Steering:
Handlebar, triple clamps, steering head bearings
Electrical System:
Wiring harness, battery, ignition, instrument cluster, lighting
Fasteners and Hardware:
Torque values references and small hardware for assemblies
Procedures and Depth
Diagrams:
Exploded views for every assembly group with reference numbers
Part Numbers:
Genuine KTM part numbers for ordering OEM components
Technical Depth:
Parts identification level - not a service/repair procedure manual
Parts Information:
Full parts listings with quantities per assembly
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Engine
Engine Type:
KTM LC8 liquid-cooled 75-degree V-twin
Displacement:
1148 cc (KTM LC8 1190 series engine designation)
Bore x Stroke:
105 mm x 69 mm (per KTM LC8 specification)
Fuel System:
Electronic fuel injection with dual throttle bodies
Cooling:
Liquid cooled with radiator and oil cooler
Transmission-Mounted:
6-speed gearbox
Performance
Power Output:
Approximately 151 hp at 10,000 rpm (factory figure for 2009 RC8)
Torque:
Approximately 121 Nm (89 lb-ft)
Fuel Requirement:
Premium unleaded
🔧 Transmission
Transmission
Standard Transmission:
6-speed constant-mesh gearbox
Clutch:
Wet multi-plate clutch
Final Drive:
Chain drive
Gearbox Features:
Claudia-style close-ratio sport gearing as fitted to the LC8 platform
Optional Transmission:
N/A - single factory specification for this model
📐 Dimensions
Dimensions and Weights
Wheelbase:
Approximately 1,428 mm
Length:
N/A - not specified in the parts manual
Seat Height:
Approximately 810 mm
Curb Weight:
Approximately 184 kg dry (approximately 200 kg wet)
Fuel Capacity:
Approximately 16.5 liters
🛡️ Safety Features
Braking and Safety
Front Brakes:
Dual 320 mm discs with radial-mount Brembo monobloc calipers
Rear Brake:
Single 230 mm disc with Brembo caliper
ABS:
Optional ABS on 2009 RC8 variants
Crash Test Ratings:
N/A - motorcycles are not crash tested like passenger vehicles
Passive Features
Frame Design:
Chromoly trellis frame designed for controlled crash behavior
Lighting:
Halogen headlight with front turn signals integrated in mirrors
💡 Technology Features
Instrumentation
Instrument Cluster:
Digital/analog combination: LCD display with analog tachometer
Display Functions:
Speed, rpm, gear position, coolant temperature, fuel level
Audio System:
N/A - purpose-built sportbike with no audio system
Driver Assistance
ABS:
Optional ABS braking assistance
Traction Control:
N/A - not fitted to the 2009 model
🔧 Maintenance
Service Intervals
Oil Change:
First service at 1,000 km, then every 7,500 km (refer to service manual for exact figures)
Valve Clearance Check:
Periodic inspection per KTM service schedule
Note:
This parts manual supports ordering; consult the service manual for procedures
Fluids and Common Wear
Engine Oil:
Full synthetic motorcycle oil meeting KTM LC8 specification
Coolant:
KTM-approved glycol-based coolant
Common Wear Items:
Brake pads, sprockets, chain, fork seals, clutch plates, wheel bearings
Known Issues:
LC8 models: monitor regulator/rectifier and fuel pump condition on high-mileage bikes
📚 Vehicle History
Heritage and Evolution
Manufacturer:
KTM Sportmotorcycle AG, Mattighofen, Austria
Model Introduction:
RC8 debuted in 2008 as KTM's first street-legal superbike
Model Evolution:
2009 carried over the original RC8; the updated RC8 R with more power followed in 2009
Production Location:
Mattighofen, Austria
🏆 Awards & Recognition
Recognition
Industry Praise:
The RC8 was widely praised by motorcycle press for its sharp chassis and distinctive styling
Design Recognition:
Red Dot Design Award recognition for KTM RC8 design (2008)
Racing Lineage:
Built on KTM's LC8 V-twin racing heritage from Superbike competition
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