Purpose:
Designed for comfortable long-distance commuting and touring, offering a blend of performance and practicality.
Competitors:
Competes with other maxi-scooters in its displacement class from manufacturers like Yamaha (TMAX series), Suzuki (Burgman series), Honda (Silver Wing series), and BMW (C series).
Features:
Ample storage, comfortable seating for rider and passenger, powerful engine for highway speeds, aerodynamic fairing.
Primary Coverage:
Service and repair procedures for the Kymco XCITING 500
Secondary Coverage:
Technical features, maintenance, diagnostics
Estimated Page Count:
Variable (PDF nature, typically hundreds of pages for a complete service manual)
Type:
Service Manual / Workshop Manual
Engine Systems:
Engine removal/installation, cylinder head/valves, cylinder/piston, lubrication system, cooling system, fuel system (carburetor, fuel pump, fuel tank), A.C. generator, starter clutch, crankcase/crankshaft
Drivetrain Systems:
Drive and driven pulleys, kick starter, final reduction
Chassis Systems:
Exhaust muffler/frame covers, steering handlebar, front wheel, front brake, front shock absorber, front fork, rear brake, rear fork, rear wheel, rear shock absorber
Electrical Systems:
Battery/charging system, ignition system, starting system, switches, horn, fuel unit, thermo-static switch, temperature gauge, instruments, lights
Maintenance Procedures:
Regular inspections, adjustments, lubrication, fluid changes
Repair Procedures:
Detailed step-by-step instructions for component disassembly, repair, and reassembly
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics
Depth:
Comprehensive, covering basic maintenance to advanced internal engine and electrical system repairs, equivalent to dealership technician level.
Engine Type:
4-stroke, liquid-cooled, SOHC (typically)
Displacement:
Approximately 493cc (specific for XCITING 500)
Bore X Stroke:
Varies by specific model year and engine variant, detailed in manual.
Compression Ratio:
Varies by specific model year and engine variant, detailed in manual.
Horsepower:
Typically in the range of 35-40 HP (specific figures vary by exact model year and tuning).
Torque:
Varies by specific model year and engine variant, detailed in manual.
Fuel Delivery:
Carburetor or Fuel Injection (depending on model year). Manual covers both possibilities if applicable.
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Typically around 12-15 liters, detailed in manual.
Length:
Varies by model year, typically around 2200-2300 mm.
Width:
Varies by model year, typically around 750-800 mm.
Height:
Varies by model year, typically around 1400-1500 mm.
Dry Weight:
Typically in the range of 180-200 kg, detailed in manual.
Gross Vehicle Weight Rating:
Detailed in manual.
Braking System:
Hydraulic disc brakes front and rear. Manual covers bleeding, pad replacement, rotor inspection.
ABS Availability:
Some models may be equipped with ABS, if so, the manual will cover its diagnosis and service.
Lighting:
Headlights, taillights, turn signals, brake lights. Manual covers bulb replacement and electrical troubleshooting.
Instrument Panel:
Digital and analog combination display featuring speedometer, tachometer, fuel gauge, temperature gauge, odometer, trip meter, and indicator lights. Manual details sensor inputs and diagnostics.
Lighting Technology:
Halogen or LED headlights and taillights (depending on model year). Manual covers bulb specifications and replacement.
Charging System:
Alternator (AC generator) and battery charging system. Manual covers testing and troubleshooting.
Ignition System:
Electronic ignition system (CDI or TCI). Manual covers ignition coil testing, spark plug specifications, and troubleshooting.
Oil Change Interval:
Typically every 3,000-5,000 km or annually, as specified in the manual.
Major Service Interval:
Details for valve adjustments, belt replacement, and other significant maintenance points are provided within the manual's schedule.
Engine Oil Type:
Refer to manual for specific API service classification and viscosity grade (e.g., 10W-40 semi-synthetic or fully synthetic).
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Specific type detailed in manual.
Brake Fluid Type:
DOT 4 or DOT 5.1, as specified by Kymco. Manual will confirm.
Gear Oil Type:
Specific gear oil viscosity and specification will be detailed in the manual.
Common Wear Items:
CVT belt wear, brake pad and rotor wear, suspension components, battery life.
Potential Issues:
Depending on model year and usage, potential issues might include fuel delivery system (carburetor gumming or fuel pump issues), electrical connector corrosion, and exhaust system integrity. Manual provides diagnostic steps.
Manufacturer:
Kymco (Kwang Yang Motor Co., Ltd.) is a Taiwanese company known for producing scooters, motorcycles, and ATVs, often supplying engines and components to other major brands.
Lineage:
The XCITING line is Kymco's flagship maxi-scooter range, evolving over various model years with updates to styling, engine performance, and features.
Manufacturing Location:
Taiwan
