Segment:
MPV (Multi-Purpose Vehicle) / Minivan
Brand Strategy:
Lancia, known for its stylish and often avant-garde designs, positioned the Zeta as a practical yet sophisticated family vehicle.
Key Competitors:
Renault Espace, Peugeot 806, Fiat Ulysse, Citroën Synergie (sharing platform and components with these models).
Design Philosophy:
Shares platform and significant design elements with the SEVEL (European) MPV family, emphasizing versatility, interior space, and comfort.
Manual Value Proposition:
Provides comprehensive, factory-level technical information for effective maintenance and repair, enabling cost savings and ensuring vehicle longevity.
Primary Coverage:
Full Service, Repair, and Workshop Manual
Specific Systems:
Engine, Fuel System, Throttle Body, Cooling System, Lubrication System, Chassis, Electrical System, Emission Control, Wiring Diagrams
Estimated Page Count:
Comprehensive (specific count not provided, but described as complete)
Type:
Factory Service Repair Workshop Manual
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of engine components including cylinder head, block, pistons, crankshaft, camshafts, and timing systems.
Fuel System:
Detailed servicing of the common rail injection system, fuel pump, injectors, fuel filter, and associated lines and components for the HDi engine.
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan operation, and system pressure testing procedures.
Lubrication System:
Oil pump, oil filter replacement, oil pan service, oil pressure testing, and lubrication specifications.
Chassis:
Suspension components (front and rear), steering system, brake system (disc and drum components), wheel alignment, and wheel bearing service.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system, ignition system (where applicable to diesel), instrument panel, and accessory circuits.
Emission Control:
Information pertaining to emission control systems for vehicles *without* a particle filter, including potential diagnostic procedures and related components.
Wiring Diagrams:
Complete and detailed wiring schematics for all major electrical systems, facilitating troubleshooting and component diagnosis.
Periodic Maintenance:
Scheduled maintenance tasks including oil and filter changes, air filter replacement, fuel filter replacement, coolant checks, brake checks, and tire rotations.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon faults across all vehicle systems.
Repair Procedures:
Step-by-step repair instructions for virtually every component and system, from minor adjustments to major overhauls.
Depth:
Comprehensive: Covers basic to advanced repairs, diagnostics, and maintenance procedures suitable for both DIY enthusiasts and professional mechanics.
Engine Type:
Turbocharged Direct Injection Diesel (HDi)
Displacement:
1997 cc (2.0 Liters)
Bore X Stroke:
85.0 mm x 88.0 mm (typical for DW10TD engine family)
Horsepower Ps:
Approximately 90 PS (66 kW) at 4000 rpm (typical for this variant)
Torque Nm:
Approximately 192 Nm (142 lb-ft) at 1900 rpm (typical for this variant)
Injection Type:
Common Rail Direct Injection (CRDi)
Emission Standard:
Euro 3 (for models without particle filter)
ECU Type:
Bosch or Siemens (specific model varies, covered in manual)
Cylinder Block:
Cast Iron
Cylinder Head:
Aluminum Alloy
Type:
5-Speed Manual Transmission
Type:
4-Speed Automatic Transmission (potentially available, covered in manual if applicable)
Clutch Type:
Hydraulically operated single dry plate clutch
Manual Transmission Fluid:
API GL-5, SAE 75W-80 (specific Lancia recommendation in manual)
Manual Transmission Oil Capacity:
Approx. 1.9 - 2.1 Liters (verify in manual)
Length:
Approx. 4448 mm (175.1 inches)
Width:
Approx. 1805 mm (71.1 inches)
Height:
Approx. 1735 mm (68.3 inches)
Curb Weight:
Approx. 1500-1600 kg (3307-3527 lbs) depending on configuration
Luggage Capacity:
Variable, typically 300-500 liters with seats in place, significantly more with seats folded (refer to manual for specific configurations).
Euro Ncap Score:
Not specifically available for Lancia Zeta, but sibling models like Peugeot 806 scored 3 stars in front impact in earlier tests. Manual covers safety system diagnostics.
Airbags:
Driver and front passenger airbags (standard), optional side airbags.
Seat Belts:
All seats equipped with three-point seat belts, pre-tensioners for front seats.
Chassis Safety:
Reinforced safety cell, crumple zones.
ABS:
Anti-lock Braking System (ABS) standard on most variants.
Traction Control:
Optional Traction Control System (ASR) might be available on some models.
Audio System:
Factory fitted radio/cassette or CD player with speaker systems, control locations and troubleshooting covered.
Cruise Control:
Optional cruise control system, wiring and operation explained.
HVAC System:
Manual or automatic climate control systems, including A/C refrigerant charging procedures and component diagnostics.
Oil Change Interval:
Typically 15,000 km or 12 months, whichever comes first (verify in manual for specific conditions).
Timing Belt Replacement:
Recommended every 90,000 km or 5 years (critical interval, refer to manual for exact specification).
Engine Oil Specification:
ACEA B3/B4, API CF, SAE 5W-40 or 5W-30 Synthetic (verify in manual for specific viscosity based on climate).
Coolant Specification:
Ethylene glycol based, long-life coolant (e.g., Paraflu UP) – 50% mixture with distilled water.
Brake Fluid Specification:
DOT 4
Common Problems:
Potential issues include EGR valve clogging, turbocharger wear, suspension component wear, minor electrical gremlins, and occasional injector issues (all repairable with this manual).
Part Identification:
The manual aids in identifying correct part numbers for replacement components.
Lancia Legacy:
Lancia has a long history of producing innovative and stylish vehicles, often pushing boundaries in design and engineering.
Zeta Development:
The Lancia Zeta, along with its SEVEL platform siblings (Peugeot 806, Fiat Ulysse, Citroën Synergie), was a significant entry into the burgeoning European MPV market of the 1990s and early 2000s.
Production Period:
1994-2002 (for the first generation, this manual covers the later models of this generation).
Manufacturing Base:
Produced by SEVEL (Société Européenne de Véhicules Légers) in Northern Italy, a joint venture between Fiat Group and PSA Peugeot Citroën.
