Mazda MPV 2003 2004 2005 2006 Workshop Service Manual

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🏷️ Basic Information Identification Make: Mazda Model: MPV Model Generation: Second Generation (LW) Codes Production Years: 2003-2006 👋 Introduction Market Position Vehicle Segment: Compact minivan / Crossover SUV Competitive Analysis...

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Type: Car

Vendor:

Sku: 70185

Tags: 2003 2004 2005 2006 Car Cars Mazda MPV

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Model Generation:

Second Generation (LW)

Codes

Production Years:

2003-2006

👋 Introduction

Market Position

Vehicle Segment:

Compact minivan / Crossover SUV

Competitive Analysis

Key Competitors:

Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture, Chrysler Voyager/Town & Country

Key Features

Unique Selling Points:

Often praised for its nimble handling for its size, comfortable ride, and flexible interior configuration. The second generation saw a shift towards a more car-like driving experience and styling.

📋 Manual Details

Coverage Areas

Covered Years:

2003, 2004, 2005, 2006

Page Count

Page Count:

3000+

Manual Type

Manual Type:

Workshop Service Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, timing belt/chain, cylinder head, piston, crankshaft, lubrication system

Engine Management:

ECU diagnostics, fuel injection, ignition system, sensors, emission control systems

Transmission:

Automatic transmission (e.g., F4A-EL/JF4A-EL), removal, installation, disassembly, assembly, torque converter, shift control

Drivetrain:

Front-wheel drive (FWD) and All-wheel drive (AWD) systems, drive shafts, CV joints, differential

Suspension:

Front and rear suspension systems, struts, shocks, control arms, bushings, alignment specifications

Steering:

Power steering system, steering rack, pump, hoses, tie rods

Brakes:

Front and rear disc brakes, brake pads, rotors, calipers, hydraulic system, ABS, parking brake

Electrical System:

Battery, charging system, starting system, lighting, wipers, horn, power windows, locks

Body And Chassis:

Body construction, exterior panels, interior trim, doors, liftgate, bumpers, corrosion protection

HVAC:

Heating, ventilation, and air conditioning (HVAC) system, compressor, evaporator, condenser, refrigerant, controls

Interior:

Seats, seat belts, airbags, dashboard, interior trim panels, flooring

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs), testing procedures, wiring diagrams

Procedures Included

Maintenance:

Routine maintenance, fluid changes, filter replacements, spark plug replacement, belt inspection/replacement

Removal And Installation:

Detailed steps for removing and installing major components and systems

Disassembly And Assembly:

Step-by-step instructions for taking apart and reassembling components for repair or overhaul

Adjustment:

Service adjustments for various systems, including engine, brakes, and suspension

Troubleshooting:

Systematic approach to diagnosing and resolving common and uncommon issues

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems

Special Tool Usage:

Identification and usage instructions for specialized service tools

Technical Depth

Depth Of Information:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds

Pictorial Content

Illustrations And Diagrams:

Detailed illustrations, exploded diagrams, drawings, and photos for clarity

📊 Manual Specifications

File Format

Printability:

Yes, all pages are printable

Print Quality

Clarity:

High quality, clear text and images

Binding Type

Binding:

Digital (PDF Download)

Paper Type

Paper Type:

N/A (Digital)

Compatibility

Operating Systems:

Windows, Mac, Linux OS

Software Requirement

Required Software:

Adobe Reader

⚙️ Engine Specifications

Primary Engine

Engine Type:

V6 Gasoline

Engine Code Typical:

2.3L J-Series (for earlier models) / 3.0L AJ-DE (V6)

Performance

Displacement:

Approximately 3.0 Liters (for V6 models)

Horsepower:

Around 190-200 HP (V6, specific to model year and engine)

Torque:

Around 200-210 lb-ft (V6, specific to model year and engine)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard

Transmission Type Std:

4-Speed Automatic Transmission

Optional

Transmission Type Opt:

N/A (Typically automatic only for this generation)

Features

Drive Modes:

Selectable FWD or AWD operation

📐 Dimensions

Exterior

Length:

Approx. 182.7 inches (varies slightly by year/trim)

Width:

Approx. 71.9 inches

Height:

Approx. 66.1 inches

Weights

Curb Weight:

Approx. 3700 - 4000 lbs (varies by drivetrain and trim)

Gross Vehicle Weight Rating:

Refer to vehicle specific label or manual

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

Good (for 2003 model year driver and passenger front impact, refer to specific year)

IIHS Side Impact Test:

Acceptable (for 2003 model year, refer to specific year)

Active Features

Standard on most trims

Traction Control:

Available on some models/trims

Passive Features

Airbags:

Driver and front passenger airbags standard, side airbags optional or standard on higher trims

Seat Belts:

3-point seat belts with pretensioners for all seating positions

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player, optional Bose premium audio system, steering wheel audio controls on higher trims.

Navigation:

Optional GPS navigation system available on some trims.

Driver Assistance

Cruise Control:

Standard on most models.

Connectivity

Power Accessories:

Power windows, power door locks, remote keyless entry.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual: typically every 5,000-7,500 miles or 6 months

Timing Belt Replacement:

If applicable (V6 may have timing chain), check manual: typically around 60,000-100,000 miles

Fluid Specifications

Engine Oil:

Refer to manual: typically SAE 5W-30, API SN or equivalent

Transmission Fluid:

Refer to manual: typically ATF Type T-IV or equivalent (e.g., Mazda Genuine ATF FZ)

Coolant:

Refer to manual: typically a long-life silicate-free antifreeze/coolant, often a bright green or blue color

Brake Fluid:

Refer to manual: typically DOT 3 or DOT 4

Known Issues

Common Problems:

Transmission issues (slipping, delayed shifts), ignition coil failure, O2 sensor issues, wheel bearing wear, HVAC blower motor failure.

📚 Vehicle History

Brand Heritage

Mazda Philosophy:

Mazda is known for its 'Zoom-Zoom' driving dynamics, aiming to create engaging and fun-to-drive vehicles across its lineup.

Model Evolution

Second Gen Introduction:

The second generation (LW) was introduced for the 2000 model year, with significant updates in styling and platform for the 2003 model year facelift, which this manual covers.

Production

Manufacturing Location:

Primarily manufactured in Japan, with some production potentially in North America for certain markets.

🏆 Awards & Recognition

Recognitions

Historical Accolades:

While specific awards for the 2003-2006 MPV might be less prominent than some competitors, the Mazda brand consistently receives accolades for driving dynamics and reliability.