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2001-2002 MERCURY 115 HP OUTBOARD FOURSTROKE Service Manual

$16.99
$16.99
🏷️ Basic Information Identification Make: Mercury Marine Model: 115 HP Outboard FourStroke Model Variant: 115 HP (EFI FourStroke) Production Years Covered: 2001-2002 Starting Serial Number: 0T178500 👋 Introduction Overview Market...
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Type: Engine
Vendor:
Mercury
Sku: 86571
Tags: 115 HP OUTBOARD FOURSTROKE 2001 2002 Engine Marine Mercury Model 115 Outboard Engines
2001-2002 MERCURY 115 HP OUTBOARD FOURSTROKE Service Manual
🏷️ Basic Information
Identification
Make:
Mercury Marine
Model:
115 HP Outboard FourStroke
Model Variant:
115 HP (EFI FourStroke)
Production Years Covered:
2001-2002
Starting Serial Number:
0T178500
👋 Introduction
Overview
Market Position:
Mid-range outboard for recreational and commercial use
Target Audience:
Boaters, professional technicians, mechanics, and DIY enthusiasts
Key Features:
Electronic Fuel Injection (EFI), FourStroke efficiency, robust reliability
Competitive Advantage:
Superior fuel efficiency and lower emissions compared to two-stroke outboards
📋 Manual Details
Manual Specifications
Manual Type:
Service and Repair Manual
File Format:
PDF
Delivery Method:
Instant Download
Language:
English
Page Count:
N/A - not specified for this model
Coverage Areas
Procedures Included:
Maintenance, repair, troubleshooting
Diagnostic Information:
Included
Technical Specifications:
Included
Safety Guidelines:
Included
Illustrations:
Zoomable illustrations and exploded views
📖 Manual Coverage
Systems and Procedures
Engine Mechanical:
Complete teardown and rebuild procedures
Fuel System:
EFI diagnostics and repair
Ignition System:
Troubleshooting and testing
Lubrication System:
Maintenance and repair
Cooling System:
Service and repair
Electrical System:
Wiring diagrams and component testing
Powerhead:
Overhaul procedures
Lower Unit:
Gearcase service and repair
Mid-Section:
Inspection and repair
Tilt and Trim:
System maintenance and troubleshooting
Propeller:
Selection and installation
Maintenance Schedules:
Routine service intervals
Diagnostic Codes:
EFI fault code retrieval and interpretation
Technical Specifications:
Torque values, clearances, capacities
Wiring Diagrams:
Complete schematics
Exploded Views:
Component assembly and disassembly
Special Tools:
Required tools and part numbers
Safety Procedures:
Warnings and cautions
Storage and Winterization:
Procedures
Troubleshooting Charts:
Symptom-based diagnostics
Parts Information:
N/A - not specified for this model
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Engine Data
Engine Type:
Four-stroke, in-line 4-cylinder
Displacement:
107.4 CID (1.76 L)
Horsepower:
115 HP at 5500 RPM
Fuel System:
Electronic Fuel Injection (EFI)
Cooling System:
Water-cooled with thermostat
Ignition System:
Electronic ignition
🔧 Transmission
Transmission and Drive
Standard Transmission:
Forward-Neutral-Reverse gearcase
Optional Transmission:
N/A - not specified for this model
Gear Ratio:
2.07:1
Lubrication:
Gear lube in lower unit
Propeller Shaft:
Spline or splined
📐 Dimensions
Physical Dimensions
Shaft Lengths Available:
20 inches (long), 25 inches (extra-long)
Weight (Dry, 20-inch shaft):
386 lbs (175 kg)
Weight (Dry, 25-inch shaft):
397 lbs (180 kg)
Displacement:
107.4 CID (1.76 L)
Weights
Curb Weight:
386 lbs (20-inch shaft)
🛡️ Safety Features
Safety Features
Crash Test Ratings:
N/A - outboard motors are not assigned automotive crash ratings
Active Features:
Emergency stop switch (lanyard), over-rev limiter, low oil pressure warning
Passive Features:
Corrosion-resistant materials, thermal overload protection
Certifications:
Meets EPA 2006 emissions standards
💡 Technology Features
Technology
Infotainment:
N/A - not equipped with audio system
Driver Assistance:
Available SmartCraft gauges (optional)
Fuel Injection:
Electronic Fuel Injection (EFI)
Ignition:
Electronic ignition
🔧 Maintenance
Maintenance Schedule
Service Intervals:
Break-in: 20 hours; regular: every 100 hours or annually
Fluid Specifications:
Engine oil: Mercury 4-Stroke Marine Oil; Gear lube: Mercury Gear Lube
Known Issues:
N/A - no widespread issues reported for this model
Common Wear Items:
Water pump impeller, spark plugs, anodes, fuel filters
📚 Vehicle History
Brand and Model
Manufacturer:
Mercury Marine, a division of Brunswick Corporation
Brand Heritage:
Founded in 1939, leader in marine propulsion
Model Evolution:
Introduced in 2001 as part of Mercury's FourStroke lineup
Production Location:
Fond du Lac, Wisconsin, USA
🏆 Awards & Recognition
Awards
Recognitions:
N/A - not specified for this model
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