MERCURY Download 1999 2002 30/40 HP 4 Stroke Service Manual EFI Outboard PDF

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🏷️ Basic Information Identification Make: Mercury Model: 30/40 HP 4 Stroke EFI Outboard Year: 1999-2002 Specific Models Covered: 30/40 MH, 30/40 ELPT, 40 ELPT BIGFOOT 📋 Manual Details Publication Manual...

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Type: Outboard Engine

Vendor:

Sku: 36715

Tags: 1999 2000 2001 2002 30 HP EFI 40 HP EFI Marine Mercury Model 500 Outboard Engine Outboard Engines

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mercury

Model:

30/40 HP 4 Stroke EFI Outboard

Year:

1999-2002

Specific Models Covered:

30/40 MH, 30/40 ELPT, 40 ELPT BIGFOOT

📋 Manual Details

Publication

Manual Type:

Service Manual / Repair Manual

Language:

English

Format:

Delivery:

Instant Download

Software Requirement:

None (works on all computers)

⚙️ Engine Specifications

General

Engine Type:

4-Stroke

Fuel System:

Multi-point Sequential Electronic Fuel Injection (EFI)

Cooling System:

Water Cooled

Lubrication System:

Wet Sump

Starting System:

Electric Start

Engine Cylinders:

Not specified, but implied to be multiple for 30/40 HP

Engine Displacement:

Not specified

Power Output:

30 HP / 40 HP

Recommended Fuel:

87, 91, 92, 93 Octane Gasoline, Race Gas

Spark Plug Type:

Specified in manual

Thermostat Operating Temperature:

Specified in manual

🔧 Transmission

Gearing

Type:

Forward-Neutral-Reverse (F-N-R)

Gearcase Oil Capacity:

Specified in ml

Gear Oil Recommendation:

Specified in manual

Propeller

Propeller Shaft Rotation:

Right-hand rotation

Counter Rotation Propeller:

Available/Covered in manual

📐 Dimensions

Physical

Overall Length:

Not specified

Overall Width:

Not specified

Transom Height:

Not specified

Weight:

Not specified

Maximum Tilt Angle:

Specified in degrees

🔧 Maintenance

Intervals

Service Interval:

Recommended based on operating hours and conditions (detailed in manual)

Fluid Capacities

Engine Oil Amount:

Specified in manual

Engine Oil Viscosity Rating:

Specified in manual

Gearcase Oil Capacity Ml:

Specified in manual

Tasks

Spark Plug Maintenance:

Inspection and replacement

Fuel System Maintenance:

Fuel line replacement, fuel hose replacement, fuel filter (low pressure and high pressure) replacement, fuel mixture check

Lubrication Maintenance:

Engine oil change, gear oil change, lubrication points, anode and bonding wire inspection/replacement

Water Pump Maintenance:

Impeller replacement

Ignition System Maintenance:

Ignition timing check, spark plug firing order

Engine Component Maintenance:

Tappet clearance adjustment, balancer chain inspection, bolt and nut tightening, timing belt inspection

📄 Troubleshooting

Common Issues

Engine No Start:

Covered

Engine Cranks Wont Turn Over:

Covered

Engine Starts Shuts Off:

Covered

Engine Bogging Hesitation:

Covered

Rough Idle Shutdown:

Covered

Excessive Smoke:

Covered (white, blue, black)

📄 Electrical

Charging System

Battery Charging System Tests:

Covered

Components

Starter Motor Service:

Removal, installation, troubleshooting

Charging Coil Testing:

Covered

Rectifier Regulator Testing:

Covered

📄 Ignition

System

Ignition Timing:

Checking and adjustment

Ignition Coil Resistance:

Specified in manual

Crank Position Sensor Resistance:

Specified in manual

Engine Speed Limiter:

Covered

Low Oil Pressure Switch:

Covered

📄 Efi System

Components

Fuel Injection Nozzle:

Service procedures

Fuel Pump Service:

High pressure and low pressure

Throttle Body Service:

Covered

Throttle Position Sensor:

Service procedures

📄 Powerhead

Engine Rebuild

Cylinder Head Service:

Removal, inspection, installation

Piston And Rings:

Service procedures

Crankshaft Service:

Covered

Oil Pump Service:

Covered

📄 Mid Section

Components

Driveshaft Housing:

Inspection, removal, installation, cleaning, assembly

Swivel Bracket Steering Bracket:

Service procedures

Water Pressure Valve:

Service procedures

📄 Lower Unit

Gearing And Drive

Gear Case Service:

Inspection, removal, installation, cleaning, assembly

Gear Shim Adjustment:

Covered

Drive Shaft Oil Seal Housing:

Service procedures

Water Pump Components:

Service procedures

Propeller Shaft Components:

Service procedures

📄 Wiring Diagrams

Electrical Schematics

Presence Of Wiring Diagrams:

📄 Attachments Controls

Linkage

Throttle Shift Linkage:

Service procedures

Tiller Handle

Tiller Handle Service:

Covered

Manual Starter

Manual Starter Service:

Covered