Model Variant:
Outlander (first generation, CW-series)
Production Years Covered:
2005, 2006, 2007, 2008, 2009, 2010
Target Audience:
Compact crossover SUV buyers seeking practical five-seat utility with available all-wheel drive
Competitive Advantage:
Available all-wheel control (AWC) system, flexible rear seating and strong parts availability compared with segment rivals
Key Features:
MIVEC engine technology, optional AWD, spacious cargo area and comprehensive workshop documentation
Coverage Areas:
Engine, transmission, driveline, suspension, brakes, steering, electrical, body, HVAC and diagnostics for 2005-2010 models
Page Count:
N/A - full workshop manual, thousands of printable pages
Manual Type:
Complete factory service and repair workshop manual
Delivery Method:
Instant download on completion of payment, no shipping costs
Engine Mechanical:
Complete teardown, inspection, rebuild and reassembly procedures
Engine Lubrication:
Oil circuit, pump service and pressure testing
Cooling System:
Radiator, thermostat, water pump and fan diagnosis and repair
Fuel and Emissions:
Fuel delivery, injection system and emissions control service
Transmission and Transaxle:
Removal, overhaul, adjustment and clutch service
Driveline and AWD:
Propeller shaft, differentials, couplings and 4WD system service
Suspension:
Front and rear suspension, alignment specifications
Brakes:
Disc and drum brakes, ABS, parking brake
Steering:
Power steering and steering column service
Heating and Air Conditioning:
HVAC components, refrigerant charging and blower service
Body and Exterior:
Panels, bumpers, doors, mirrors, glass and trim
Diagnostics:
Fault code retrieval, troubleshooting charts and sensor testing
Step-by-Step Repair:
Detailed step-by-step instructions for every procedure
Wiring Diagrams:
Complete wiring schematics for all electrical circuits
Illustrations:
Detailed illustrations and exploded diagrams throughout
Torque Specifications:
Factory torque values for all fasteners
Printable Pages:
All pages printable - run off what you need and take it to the workshop
Technical Depth and Parts
Technical Depth:
Written to factory workshop level for technicians and DIY owners
Parts Information:
Part identification, exploded views and specifications for rebuild and refurbishment
Special Tools:
Special tool listings and usage where required
Maintenance Schedules:
Periodic service and maintenance procedures included
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
Primary Engine:
2.4L 4-cylinder MIVEC (4G69) petrol engine
Engine Options:
2.0L and 2.4L 4-cylinder petrol engines depending on market
Valvetrain:
SOHC 16-valve with MIVEC variable valve timing
Fuel System:
Multi-point electronic fuel injection (MPI)
Fuel Type:
Unleaded petrol
Power Output:
Approximately 160 hp (2.4L MIVEC)
Torque:
Approximately 162 lb-ft (2.4L MIVEC)
Exact Figures:
Refer to manual specifications section for exact market-specific figures
Standard Transmission:
5-speed manual transmission (2WD models)
Optional Transmission:
4-speed automatic transmission with INVECS-II
Drivetrain Options:
Front-wheel drive or all-wheel drive (4WD)
Features:
Automatic models feature adaptive shift control; full overhaul and clutch service procedures covered in the manual
Wheelbase:
Approximately 2,625 mm (103.3 in)
Length:
Approximately 4,500 mm (177.2 in)
Width:
Approximately 1,750 mm (68.9 in)
Height:
Approximately 1,670 mm (65.7 in)
Curb Weight:
Approximately 1,415-1,600 kg (3,120-3,530 lb) depending on trim and drivetrain
Active and Passive Safety
Airbags:
Dual front airbags; side and curtain airbags on higher trims
Anti-Lock Brakes:
ABS with electronic brakeforce distribution
Traction Control:
Traction control on AWC/4WD equipped models
Seatbelts:
Three-point seatbelts with pretensioners
Crash Test Ratings:
N/A - refer to NCAP publications for era-specific ratings
Engine Oil and Filter:
Change approximately every 7,500 miles (12,000 km) or 6 months
Air Filter:
Replace approximately every 30,000 miles (48,000 km)
Spark Plugs:
Replace approximately every 60,000 miles (96,000 km)
Coolant:
Replace approximately every 48,000 miles initially, then per schedule
Brake Fluid:
Replace approximately every 2 years
Engine Oil:
SAE 5W-30 recommended (verify against manual spec tables)
Transmission Fluid:
Mitsubishi DiaQueen ATF SP-III for automatics
Common Wear Items:
Front brake pads, CV boots, suspension bushings and drive belts
Known Issues:
Monitor for timing belt service (if applicable by engine) and 4WD coupling fluid maintenance
Manufacturer:
Mitsubishi Motors Corporation, Japan
Model Evolution:
First-generation Outlander (Airtrek in Japan) launched 2001; North American version introduced for 2003 with facelift through 2006 and continued production to 2007 in Japan
Production Location:
Okazaki plant, Japan
Platform:
Shared with Mitsubishi Lancer platform, GS underpinnings