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BMW E46 Service Repair Manual

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The BMW 3 Series, platform code E46, represents a distinguished era of performance and engineering from 1998 to 2006, available across Sedan, Coupe, Convertible, Sports Wagon (Touring), and high-performance M3...
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BMW E46 Service Repair Manual
The BMW 3 Series, platform code E46, represents a distinguished era of performance and engineering from 1998 to 2006, available across Sedan, Coupe, Convertible, Sports Wagon (Touring), and high-performance M3 variants. Renowned for embodying BMW's philosophy of 'The Ultimate Driving Machine,' the E46 is celebrated for its refined driving dynamics, responsive handling, and robust inline-6 and inline-4 engine options, including the acclaimed M54 and the potent S54 found in the M3. This generation of the 3 Series consistently earned accolades, frequently appearing on Car and Driver's 10Best lists, with its engines also receiving recognition. Its design and engineering focused on delivering a premium and engaging driving experience, making it a benchmark in its class during its production. This comprehensive workshop service and repair manual provides factory-level detail for the BMW 3 Series (E46) models produced between approximately 1998 and 2006. It covers a vast array of systems, including engine mechanicals, fuel injection, drivetrain, suspension, steering, braking, and electrical systems, along with HVAC, body, and emission control components. The manual offers detailed step-by-step repair instructions, diagnostic procedures, maintenance schedules, and component rebuild guidance, supported by torque specifications and wiring diagrams. This resource is meticulously designed to assist owners, mechanics, and technicians in effectively maintaining, troubleshooting, and repairing their E46 vehicles, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series (E46)
Body Styles Covered:
Sedan, Coupe, Convertible, Sports Wagon (Touring), M3
Platform Code:
E46
Model Years Covered:
1998-2006 (approximate, depending on market and specific sub-model)
👋 Introduction
Market Position
Target Audience:
BMW E46 owners seeking to perform maintenance, repairs, or diagnostics
Competitive Analysis
Alternative Resources:
Costly factory CD-ROMs, third-party repair manuals (e.g., Haynes, Chilton - typically less comprehensive)
Key Features
Convenience:
Instant email delivery, no shipping costs or wait times
Print Flexibility:
Ability to print specific sections or the entire manual as needed
Content Comparison:
Claims parity with factory shop manual content
Platform Compatibility:
Windows and Mac compatible
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive workshop repair and maintenance
Page Count
Estimated Page Count:
Likely over 2000 pages (typical for a complete factory-style manual)
Manual Type
Manual Type:
Workshop Service / Repair Manual
Language
Language:
English
Format
Format:
PDF
Delivery Method
Delivery Method:
Email Delivery
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality Expectation:
High-resolution images and diagrams suitable for printing
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type Recommendation:
Standard printer paper (8.5"x11" or A4), or heavier stock for durable workshop use
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanicals, ignition, fuel injection, lubrication, cooling, timing, emission control
Drivetrain Systems:
Transmission (manual and automatic), clutch, differential, drive shafts, axles
Suspension And Steering:
Front and rear suspension components, shock absorbers, springs, steering rack, power steering system
Braking Systems:
Brake discs, pads, calipers, master cylinder, ABS system, parking brake
Electrical Systems:
Battery, alternator, starter, lighting, power windows, mirrors, central locking, ignition switch, sensors, ECUs
HVAC Systems:
Heating, ventilation, air conditioning (HVAC), blower motor, refrigerant system, climate control
Body And Chassis:
Body panels, doors, windows, interior trim, bumpers, chassis components
Emission Control Systems:
Catalytic converter, EGR system, oxygen sensors, secondary air injection (where applicable)
Procedures Included
Maintenance Procedures:
Oil and filter changes, fluid checks and replacements, spark plug replacement, filter replacements, belt inspections and replacement
Diagnostic Procedures:
Troubleshooting common symptoms, diagnostic trouble codes (DTCs), electrical system diagnostics
Repair Procedures:
Engine overhauls, transmission rebuilds, brake system overhauls, suspension component replacement, electrical component repair
Component Rebuilds:
Engine, transmission, differential, steering rack, alternator, starter motor
Wiring Diagrams:
Comprehensive electrical wiring schematics for all vehicle systems
Technical Depth
Technical Depth:
Factory-level detail, suitable for professional technicians and experienced DIY enthusiasts
Repair Information Level:
Detailed step-by-step repair instructions with torque specifications, clearances, and diagnostic data
⚙️ Engine Specifications
Primary Engine Options
Common Engines:
M52TU (inline-6), M54 (inline-6), M43 (inline-4), N42 (inline-4), N46 (inline-4), S54 (inline-6 M3)
Engine Displacement Examples
2.5L Inline-6:
325i/325xi (M54B25)
3.0L Inline-6:
330i/330xi/330ci (M54B30)
3.2L Inline-6:
M3 (S54B32)
Performance Examples
330I (M54B30):
Approx. 225 hp @ 5900 rpm, 214 lb-ft @ 3500 rpm
M3 (S54B32):
Approx. 333 hp @ 7900 rpm, 262 lb-ft @ 4900 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (Bosch Motronic or DME management)
Fuel Type
Recommended Fuel:
Premium Unleaded Gasoline (91 Octane or higher recommended)
🔧 Transmission
Standard Transmission
Manual Gearbox:
5-speed or 6-speed manual (e.g., Getrag 260/5, ZF GS5-39DZ, ZF S5-42, ZF S6-37)
Optional Transmission
Automatic Gearbox:
5-speed automatic (e.g., GM A5S360R, ZF 5HP19)
Features
Clutch Type:
Hydraulically actuated single dry plate clutch
Differential Type:
Open differential standard, Limited-Slip Differential (LSD) optional on some models/trims
📐 Dimensions
Exterior Example
E46 Sedan Length:
Approx. 177.4 - 179.1 inches (4505 - 4549 mm)
E46 Coupe Width:
Approx. 68.7 inches (1745 mm)
E46 Wagon Height:
Approx. 54.7 inches (1390 mm)
Weights
Curb Weight Range:
Approx. 3100 - 3600 lbs (1406 - 1633 kg), varies by model and equipment
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating Example:
4-star (driver and passenger) for some E46 models in early testing
Active Features
Antilock Braking System:
Standard ABS on all models
Traction Control:
Standard ASC+T (Automatic Stability Control and Traction) on most models
Stability Control:
Optional DSC (Dynamic Stability Control) on later models
Passive Features
Airbags:
Front driver and passenger airbags, optional side airbags
💡 Technology Features
Infotainment Examples
Factory Radio:
BMW Business CD, BMW Professional CD/RDS
Navigation System:
Optional MK III or MK IV navigation systems
Audio Upgrades:
Harman Kardon audio system option
Driver Assistance
Parking Sensors:
Optional rear park distance control (PDC)
Cruise Control:
Standard on most models
Connectivity
Phone Integration:
Optional Bluetooth hands-free preparation with cradle
🔧 Maintenance
Service Intervals Example
Oil Change Interval:
Condition-Based Service (CBS) system on newer E46s, typically 10,000-15,000 miles or annually. Older models often 7,500-10,000 miles.
Coolant Flush:
Recommended every 2-4 years or 30,000-50,000 miles
Fluid Specifications
Engine Oil:
BMW Longlife-01 (LL-01) or LL-04 approved synthetic oil, typically 5W-30 or 5W-40 depending on climate and specific engine. Check manual for precise spec.
Coolant:
BMW Blue coolant (G48 ethylene glycol based) mixed 50/50 with distilled water
Brake Fluid:
DOT 4 low-viscosity (LV) brake fluid
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, viscosity typically 75W-90
Transmission Fluid Automatic:
Specific ATF fluid, often Dexron III/VI or ZF TE-ML 11A/11B. Crucial to use correct fluid as per manual.
Known Issues
Common Engine Issues:
Oil pan gasket leaks, CCV (Crankcase Ventilation) system failure leading to rough idle/oil consumption, VANOS solenoid issues, intake manifold gasket leaks, coolant expansion tank cracking
Common Suspension Issues:
Worn control arm bushings (RTABs - Rear Trailing Arm Bushings), worn ball joints, strut mount failures
Common Electrical Issues:
ABS/DSC sensor failures, dead pixels on instrument cluster OBC display, window regulator failures, starter motor solenoid issues
Common Cooling System Issues:
Plastic expansion tank failure, water pump bearing failure, thermostat housing leaks
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Focus on 'The Ultimate Driving Machine,' sporty handling, premium engineering
Model Evolution
E46 Generation Role:
Fourth generation of the 3 Series, successor to the E36, known for refinement and improved driving dynamics
Facelift Impact:
Mid-cycle refresh (LCI) introduced revised styling, improved interiors, and updated powertrains for 2002/2003 model years
Production
Production Period:
1998-2006 (sedan and wagon ended earlier, coupe/convertible later, M3 last)
Production Locations
Manufacturing Plants:
Primarily Dingolfing, Germany; also Spartanburg, USA; Regensburg, Germany; Rosslyn, South Africa
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
E46 3 Series models frequently appeared on Car and Driver's 10Best list during its production run
Ward S 10Best Engines:
The M54 inline-6 engine was recognized by Ward's AutoWorld's 10Best Engines list
Model Reputation:
Generally regarded as one of the best-handling sedans and coupes of its era
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