Target Audience:
Professional technicians, fleet workshops and DIY owners servicing the Peugeot Expert van
Market Segment:
Compact/medium commercial van
Main Competitors:
Citroën Jumpy, Fiat Scudo, Toyota ProAce, Renault Trafic, Ford Transit Custom
Key Advantage:
PSA platform shared with Jumpy/Scudo, so this manual's procedures apply across closely related twin models
Body Styles:
Panel van, long/short wheelbase, combi passenger versions
Powertrains:
Peugeot HDi diesel and petrol engines with manual and automatic transmissions
Coverage Areas:
Engine, transmission, brakes, suspension, steering, electrical, body, HVAC and diagnostics
Manual Type:
Workshop service and repair manual
Delivery Method:
Instant download
Printable:
Yes, pages can be printed for workshop use
Engine:
Mechanical, cylinder head, timing, lubrication and cooling systems
Fuel and Emissions:
HDi common rail diesel injection, turbocharging, particulate filter and EGR
Transmission and Clutch:
Manual gearbox, clutch assembly, driveshafts
Automatic Transmission:
Electronically controlled automatic gearbox service where fitted
Brakes:
Front and rear brakes, ABS, handbrake, bleeding procedures
Suspension and Steering:
Front MacPherson struts, rear leaf/torsion setup, power steering
Electrical:
Wiring diagrams, fuse/relay locations, charging and starting systems
Body and Interior:
Panels, doors, trim, glazing, sealing
HVAC:
Heating, ventilation and air conditioning service
SRS and Restraints:
Airbag and seatbelt systems
Diagnostics:
Fault code reading, diagnostic tool procedures, troubleshooting charts
Removal and Refit:
Step-by-step removal, overhaul and reinstallation for major components
Torque Specifications:
Tightening torques for fasteners throughout the vehicle
Adjustments:
Belt tension, valve clearances where applicable, alignments, pedal adjustments
Wiring Diagrams:
Complete circuit diagrams for electrical troubleshooting
Technical Depth and Parts
Technical Depth:
Workshop level - written for trained technicians and experienced DIY owners
Parts Information:
Exploded views, part identification and reference numbers where applicable
Special Tools:
Special tool references for specific operations
Illustrations:
Technical diagrams and photographs supporting each procedure
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
Primary Engine:
Peugeot HDi turbodiesel engines in various displacements across generations
Engine Options:
HDi diesel range plus petrol options on earlier models
Configuration:
Inline four-cylinder, transverse mounted
Performance and Fuel System
Fuel System:
Bosch/Siemens common rail direct injection with turbocharger and intercooler
Emissions Equipment:
Diesel particulate filter (FAP) and EGR on later HDi engines
Exact Power Figures:
N/A - consult manual for output figures per specific engine code
Wheelbase:
Two wheelbase options offered - short and long, per generation
Body Length:
Varies by wheelbase and body style (van, combi)
Exact Figures:
N/A - see manual dimension charts for each body variant
Curb Weight:
Approximately 1,400-1,800 kg depending on variant and engine
Gross Vehicle Weight:
Approximately 2,700-3,000 kg depending on configuration
Crash Test Information:
Euro NCAP assessed commercial van category; exact scores vary by generation
ABS:
Anti-lock braking system standard
ESP:
Electronic stability program on later models
Emergency Braking Assist:
EBA fitted on most versions
Airbags:
Driver and front passenger airbags, side airbags on higher trims
Seatbelts:
Pretensioners and load limiters on front seats
Body Structure:
Reinforced passenger cell with crumple zones
Audio System:
CD/radio head unit with available Bluetooth on later models
Connectivity:
USB/auxiliary inputs on updated versions
Parking Sensors:
Rear parking sensors available on later models
Cruise Control:
Available with speed limiter on many versions
Advanced ADAS:
N/A - early generations predate modern ADAS suites
Oil Change:
Typically every 20,000 km / 12 months for HDi diesels, per schedule in manual
Air Filter:
Replace approximately every 40,000 km, sooner in dusty conditions
Fuel Filter:
Replace at regular diesel service intervals per manual schedule
Engine Oil:
Low-SAPS oil meeting PSA specification for HDi engines with DPF
Coolant:
Peugeot specified long-life antifreeze mix
Brake Fluid:
DOT 4, replace every 2 years
Gearbox Oil:
Manufacturer specified gear oil, per manual
Common Wear Items:
Turbo oil feed lines, EGR valves, DPF regeneration issues, dual-mass flywheel wear
Known Faults:
Wiring/connectivity faults and heater blower resistor failures noted on some models
Manufacturer:
Peugeot, part of PSA Group (now Stellantis), producing vehicles since the 19th century
Light Commercial Heritage:
Long line of commercial vans preceding the Expert
First Generation:
Introduced mid-1990s as a compact van developed jointly with Fiat (Scudo) and Citroën (Jumpy)
Second Generation:
Introduced 2007 on the shared PSA/Fiat platform, later rebadged as Toyota ProAce
Third Generation:
Introduced 2016 on the EMP2 platform
Production Location:
Assembled at PSA Sevelnord plant, France, with related plants for later generations
