Systems Covered:
Introduction, General Specification Data, Engine Tuning Data, Torque Values, General Fitting Reminders, Lubricants, Fluids and Capacities, Maintenance, Engine (BMW Diesel, Rover V8), Emission Control, Fuel System (BMW Diesel, Rover V8), Cruise Control, Cooling System (BMW Diesel, Rover V8), Manifold and Exhaust System, Clutch, Manual Gearbox, Automatic Gearbox, Transfer Box, Propeller Shafts, Front Axle, Rear Axle, Steering, Front Suspension, Rear Suspension, Brake System, ABS, Electronic Air Suspension (EAS), Wheels and Tires, Body and Chassis, Exterior Body Panels, Interior Trim, Seating, Air Conditioning, Heating and Ventilation, Electrical System, Battery and Charging, Ignition System, Lighting, Instrumentation, Audio System, Body Electricals, ECU and Modules, Diagnostic Procedures, Troubleshooting Guides, Wiring Diagrams, Body Repair, Paintwork, Towing
Powertrain Systems:
Engine mechanical (BMW Diesel, Rover V8), fuel delivery, ignition (V8), cooling, lubrication, exhaust. Transmission (automatic), transfer case, drivelines, axles, differentials.
Chassis And Suspension Systems:
Electronic Air Suspension (EAS) components, control modules, air springs, compressors, lines. Conventional suspension components (springs, shock absorbers, bushings), steering system (power steering pump, rack, linkages), wheel bearings, hub assemblies.
Braking System:
Hydraulic system, master cylinder, brake lines, calipers, pads, rotors, parking brake. Anti-lock Braking System (ABS) components, sensors, hydraulic unit, control module.
Electrical And Electronics:
Battery, charging system (alternator, regulator), starter motor, ignition system, lighting (headlights, taillights, interior), instrument cluster, gauges, warning lights, body control modules (BCM/BECM), engine control modules (ECM/GEMS/Thor), ABS module, EAS module, comfort features electronics (cruise control, climate control), audio system wiring.
Body And Interior:
Exterior body panels (doors, hood, tailgate, fenders), bumpers, trim, glass, seals. Interior trim panels, headliner, carpets, seats (adjustment mechanisms), airbags, climate control systems (HVAC), dashboard, center console.
Emission Control Systems:
Details on emission control devices, catalytic converters, oxygen sensors, and related diagnostics and adjustments to meet emissions standards of the era.
Cruise Control System:
Information on the operation, diagnosis, and repair of the cruise control system, including relevant sensors and actuators.
Fuel System Components:
Detailed coverage of fuel pumps, fuel injectors, fuel pressure regulators, fuel lines, and fuel tank servicing.
Interior Lighting And Accessories:
Wiring and troubleshooting for interior lights, power windows, power seats, central locking, and other interior electrical accessories.
Procedures Included:
Routine Maintenance, Scheduled Servicing, Troubleshooting Faults, Component Removal and Installation, Engine Overhaul, Transmission Service and Repair, Brake System Overhaul, Suspension Adjustments and Repairs, Electrical System Diagnostics, Air Conditioning Servicing, Bodywork Repair, Diagnostic Tool Usage, System Testing and Calibration, Preventative Maintenance Procedures
Engine Repair Procedures:
Complete engine removal and installation, cylinder head removal/installation, piston and connecting rod service, crankshaft and bearing inspection, valve train overhaul, timing chain inspection/replacement, engine component torque specifications.
Transmission Repair Procedures:
Automatic transmission fluid and filter change, transmission removal and installation, internal transmission component diagnosis and repair (e.g., clutch packs, valve body testing), torque converter servicing.
Suspension And Steering Repair:
EAS system diagnostics, leak detection, compressor replacement, air spring replacement, strut/shock absorber replacement, suspension bushing replacement, steering system component replacement, wheel alignment procedures.
Brake And ABS Service:
Brake pad and rotor replacement, caliper service, brake fluid bleeding, ABS system diagnostics, ABS sensor replacement, hydraulic unit testing.
Electrical Troubleshooting:
Wiring diagram interpretation, electrical component testing (multimeter use), diagnostic connector access, fault code retrieval and interpretation, troubleshooting common electrical faults (e.g., no-start, lighting issues, power accessory failures).
Body And Paint Repair:
Guidelines for minor bodywork repair, panel replacement, rust prevention, and paint system information, though detailed collision repair procedures might be more extensive in separate body shop manuals.
HVAC System Service:
Diagnosis and repair of heating, ventilation, and air conditioning systems, including refrigerant handling (cautionary notes likely present), component replacement (compressor, condenser, evaporator), and blower motor servicing.
Safety System Calibration:
Procedures for recalibrating or resetting safety-related systems after component replacement, such as airbag modules or ABS sensors.
Body Panel Alignment:
Guidance on adjusting body panels for proper fitment and sealing, crucial for maintaining weather protection and aesthetics.
Wheel And Tire Service:
Information on tire pressure specifications, rotation, balancing, and wheel removal/installation procedures. Includes wheel bolt torque specifications.
Lubricant And Fluid Replenishment:
Comprehensive instructions on checking and topping up all vehicle fluids, including engine oil, coolant, brake fluid, power steering fluid, transmission fluid, and differential oil, with precise capacities and specification requirements.
Technical Depth:
Comprehensive (covering diagnostics, repair, overhaul, and rebuild of all major vehicle systems)
Diagnostic Capabilities:
Detailed diagnostic procedures, including troubleshooting trees, fault code explanations, and diagnostic connector pinouts. Covers both OBD-I (early models) and OBD-II (later models) or proprietary diagnostic systems.
Component Breakdowns:
Extensive use of exploded views and detailed diagrams illustrating component assembly and disassembly sequences for all major vehicle systems.