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Ssangyong Korando 2005 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Ssangyong Model: Korando Model variant: Korando (second generation, KJ platform) Production years covered: 2005 model year Document type: Factory workshop service repair manual (PDF) 👋...
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Type: Cars
Vendor:
Sku: 14550
Tags: 2005 Cars Korando
Ssangyong Korando 2005 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ssangyong
Model:
Korando
Model variant:
Korando (second generation, KJ platform)
Production years covered:
2005 model year
Document type:
Factory workshop service repair manual (PDF)
👋 Introduction
Market Position
Target audience:
Professional technicians and DIY owners servicing the Ssangyong Korando
Segment:
Compact SUV with body-on-frame construction and 4WD options
Competitive Advantage
Advantage:
Complete factory-level coverage in a single downloadable PDF with printable pages
Advantage:
Includes wiring schematics, diagnostic procedures and step-by-step repair instructions
Key Features
Feature:
Detailed illustrations and diagrams throughout
Feature:
Complete specifications and torque data for every procedure
📋 Manual Details
Document Information
Coverage areas:
Full vehicle: engine, transmission, driveline, suspension, brakes, electrical, body
Manual type:
Workshop service repair manual
Language:
English
Format:
PDF
Delivery method:
Instant download after payment completion
Printing:
All pages printable for garage or workshop use
Page count:
N/A - not specified in listing
📖 Manual Coverage
Systems Covered
Engine mechanical:
Complete disassembly, inspection and rebuild procedures
Fuel and emissions systems:
Diagnosis, testing and repair
Cooling and lubrication:
Service, troubleshooting and component replacement
Transmission and transfer case:
Removal, overhaul and adjustment
Driveshafts and axles:
Service and rebuild procedures
Four-wheel drive system:
Diagnosis and repair, including 4WD actuation
Front and rear suspension:
Inspection, removal and installation
Steering system:
Power steering service and alignment procedures
Brake system:
Diagnosis, pad/disc replacement, hydraulic service
HVAC:
Heating, ventilation and air conditioning service
Electrical system:
Starting, charging, lighting and accessories
Wiring diagrams:
Full wiring schematics included
Body and interior:
Panel removal, trim and body repair
Restraint system:
SRS component information
Frame and underbody:
Body-on-frame inspection and repair
Technical Depth
Diagnostic procedures:
Fault code diagnosis and systematic troubleshooting charts
Step-by-step instructions:
Detailed procedures for removal, disassembly, repair and reassembly
Specifications:
Torque values, clearances and adjustment data
Illustrations:
Detailed diagrams and exploded views for every procedure
Parts Information
Parts data:
Component identification and part references within procedures
Torque specifications:
Provided for fasteners in all repair procedures
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Engine
Primary engine:
2.9-liter 5-cylinder turbodiesel (Mercedes-Benz derived OM662 type)
Engine options range:
2.3-liter petrol and 2.9L / 3.2L six-cylinder variants depending on market
Performance:
N/A - varies by market and engine, see vehicle documentation
Fuel system:
Diesel direct injection with turbocharger; multi-point injection on petrol engines
🔧 Transmission
Transmission
Standard transmission:
5-speed manual transmission
Optional transmission:
4-speed automatic transmission
Features:
Part-time or all-wheel drive with low-range transfer case depending on variant
Manual coverage:
Full overhaul, adjustment and diagnostic procedures for both transmissions
📐 Dimensions
Exterior
Wheelbase:
Approximately 2,480 mm (97.6 in)
Length:
Approximately 4,320 mm (170 in)
Construction:
Body-on-frame SUV
Drivetrain:
4WD
Weights
Curb weight:
Approximately 1,800 kg (3,970 lb), varies by variant
🛡️ Safety Features
Safety
Crash test ratings:
N/A - official ratings for this specific model year not specified in listing
Active features:
Anti-lock braking system (ABS)
Passive features:
Driver and passenger airbags
Passive features:
Three-point seatbelts; side-impact protection per era standards
💡 Technology Features
Features
Audio system:
AM/FM radio with CD player (market dependent)
Driver assistance:
N/A - no electronic driver assistance systems on this model era
Convenience:
Air conditioning, power windows and power steering (trim dependent)
Electrical:
On-board diagnostics (OBD-II / EOBD compliant for emissions diagnosis)
🔧 Maintenance
Maintenance
Service intervals:
Oil and filter change at standard intervals per factory schedule in the manual
Engine oil specification:
Diesel-rated engine oil per factory specification (grade listed in manual)
Coolant specification:
Long-life ethylene glycol coolant
Transmission fluid:
Specification per factory manual for manual and automatic units
Brake fluid:
DOT 3 or DOT 4 hydraulic brake fluid
Common wear items:
Brake pads and discs, suspension bushings, driveshaft u-joints
Known issues:
Diesel fuel injection and turbo components require periodic inspection
4WD system:
Transfer case and front axle components need regular fluid service
📚 Vehicle History
Heritage
Manufacturer:
Ssangyong Motor Company, South Korea
Model evolution:
Korando introduced 1983 as a licensed Jeep; second-generation KJ launched 1996 with continued updates through 2005 and beyond
Production location:
South Korea
Background:
Early engines based on Mercedes-Benz designs and transmissions sourced from Mercedes-Benz / Aisin
🏆 Awards & Recognition
Recognition
Recognitions:
N/A - no formal awards documented for this specific model year
Market note:
Notable as one of the earliest Korean-produced body-on-frame 4WD SUVs exported widely
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