Menu
0
0
Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
USD $
1 5

2004 Suzuki Outboard DF 90 100 115 DF 140 4-stroke Factory S

$16.99
$16.99
🏷️ Basic Information Identification Make: Suzuki Model: DF90, DF100, DF115, DF140 Model Variant: DF90, DF100, DF115, DF140 four-stroke outboard motors Production Years Covered: 2004 model year Generation: Early 2000s Suzuki...
21 people are viewing this right now
Type: Engine
Vendor:
Suzuki
Sku: 50762
Tags: 2004 DF 100 DF 115 DF 140 DF 90 DF Models Engine Marine Outboard Engines Suzuki
2004 Suzuki Outboard DF 90 100 115 DF 140 4-stroke Factory S2004 Suzuki Outboard DF 90 100 115 DF 140 4-stroke Factory S2004 Suzuki Outboard DF 90 100 115 DF 140 4-stroke Factory S2004 Suzuki Outboard DF 90 100 115 DF 140 4-stroke Factory S
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
DF90, DF100, DF115, DF140
Model Variant:
DF90, DF100, DF115, DF140 four-stroke outboard motors
Production Years Covered:
2004 model year
Generation:
Early 2000s Suzuki four-stroke outboard platform
👋 Introduction
Market Position
Target Audience:
Marine technicians, boatyards, and DIY outboard owners performing service and repair
Intended Use:
Professional shop reference and owner-performed maintenance and repair
Advantage:
Factory service data consolidated for DF90, DF100, DF115 and DF140 in one reference
Key Feature:
Covers routine service through major powerhead and lower unit repairs
Key Feature:
Includes wiring, fuel, ignition, lubrication and cooling system information
📋 Manual Details
Documentation
Manual Type:
Repair/Service Manual
Language:
English
Format:
PDF
Delivery:
Instant download
Binding:
Digital
Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
Functionality
Zoom Functionality:
Yes
Printing:
Supported
📖 Manual Coverage
Topics Covered
General Information:
Included
Periodic Maintenance:
Included
Engine Control System:
Included
Engine Electrical:
Included
Fuel System:
Included
Power Unit:
Included
Mid Unit:
Included
Power Trim And Tilt:
Included
Lower Unit:
Included
Wire Hose Routing:
Included
Procedures And Depth
Diagrams:
Step-by-step diagrams included
Torque Settings:
Included
Electrical Diagrams:
Included
Fuel System Procedures:
Inspection, cleaning, and component replacement covered
Ignition And Charging:
Testing and component service covered
Lubrication And Cooling:
Inspection and service procedures covered
Powerhead Service:
Disassembly, inspection, and reassembly procedures covered
Gearcase Service:
Water pump, gear oil, and lower unit service covered
Trim And Tilt:
Removal, inspection, and installation covered
Rigging Data:
Wire and hose routing diagrams included
Parts Information
Component Identification:
Parts referenced by exploded diagrams
Specifications:
Torque and clearance values given where applicable
Page Count:
N/A - not specified in source material
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Engine Options
Engine Type:
4-stroke
Model Range:
DF90, DF100, DF115, DF140
DF90 Horsepower:
90
DF100 Horsepower:
100
DF115 Horsepower:
115
DF140 Horsepower:
140
DF90 Displacement (cc):
1502
DF115 Displacement (cc):
1870
DF100 Displacement (cc):
N/A - not specified in source material
DF140 Displacement (cc):
N/A - not specified in source material
Systems
Fuel System:
Four-stroke fuel delivery with electronic engine management
Ignition System:
Suzuki Advanced Ignition System
Cooling System:
Water-cooled
Induction:
N/A - exact configuration not specified in source material
🔧 Transmission
Gearcase
Standard Transmission:
Forward, Neutral, Reverse gearcase
Shift Control:
Forward, Neutral, Reverse
Gear Reduction Ratio DF90:
2.42:1
Gear Reduction Ratio DF115:
2.47:1
Gear Reduction Ratio DF100:
N/A - not specified in source material
Gear Reduction Ratio DF140:
N/A - not specified in source material
Features
Lubrication:
Gear oil lubricated lower unit
Water Pump:
Engine-driven impeller in lower unit
Optional Transmission:
N/A - outboard gearcase is a single standard configuration
📐 Dimensions
Exterior
Wheelbase:
N/A - outboard motor; no wheelbase
Length:
N/A - varies by shaft length and model
Shaft Length Options:
N/A - consult manual for model-specific rigging dimensions
Weights
Curb Weight:
N/A - dry weight varies by model and shaft length
Weight Reference:
N/A - exact dry weights not specified in source material
🛡️ Safety Features
Active Features
Engine Protection:
Overheat and low oil pressure warning systems
Rev Limiter:
Overspeed protection controlled by engine management
Starting Safety:
Neutral start and shift interlock
Kill Switch:
Emergency stop lanyard provision
Passive Features
Corrosion Protection:
Anodized and painted external components
Crash Test Rating:
N/A - outboard motor, not a vehicle tested for crash ratings
Model Recognition:
N/A - source material does not list safety awards for this model
💡 Technology Features
Engine Management And Systems
Ignition:
Suzuki Advanced Ignition System
Fuel Metering:
Electronic engine management
Cooling:
Water-cooled with thermostat-controlled circulation
Trim And Tilt:
Power trim and tilt system
Audio System:
N/A - outboard motor has no infotainment system
Driver Assistance
Assistance Systems:
N/A - outboard motor; no driver assistance features
Monitoring:
Warning indicators for critical engine conditions
🔧 Maintenance
Service Intervals
Periodic Maintenance Scope:
Detailed schedule provided
First Service:
Initial inspection and service as listed in the manual schedule
Routine Service:
Oil, filter, spark plug, impeller, and gear oil service intervals provided
Fluid Specifications
Engine Oil Capacity DF90/DF100 (L):
4.0
Engine Oil Capacity DF115/DF140 (L):
5.2
Recommended Engine Oil Type:
Refer to manual for specific grade (e.g., Suzuki Premium Engine Oil)
Gear Oil Capacity (ml):
330
Gear Oil Type:
N/A - consult manual for specified grade
Known Wear Items
Water Pump Impeller:
Wear item; inspect and replace per schedule
Spark Plugs:
Replace per maintenance schedule
Fuel Filters:
Service per maintenance schedule
Thermostat:
Inspect per cooling system service
Zinc Anodes:
Inspect and replace to control corrosion
📚 Vehicle History
Brand And Model
Manufacturer:
Suzuki
Heritage:
Suzuki four-stroke outboard development through the 1990s and 2000s
Model Evolution:
DF90, DF100, DF115, DF140 expanded the Suzuki four-stroke lineup in the early 2000s
Production Location:
N/A - not specified in source material
Model Year Covered:
2004
🏆 Awards & Recognition
Recognition
Awards:
N/A - source material does not list awards for this model
Industry Position:
Part of Suzuki's early-2000s four-stroke outboard range for recreational and commercial use
Note:
Recognition varied by market and year
  • Instant digital delivery Access your manual right after checkout — nothing to ship
  • Secure checkout Payments handled by Shopify's protected checkout
  • Workshop-grade documentation Service, repair and owner manuals organised by make and model
  • Human support support@emanual.com · Mon–Fri, 10:00–18:00 HKT
Sale
View full product details →

Unavailable

Sold Out