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2002-2007 Suzuki Eiger LT-A400 400F ATV Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Eiger LT-A400 / LT-A400F Model Variant: LT-A400F Eiger 4x2 Automatic, LT-A400F Eiger 4x4 Automatic Production Years Covered: 2002, 2003, 2004, 2005, 2006, 2007...
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Type: Atv
Vendor:
Sku: 48320
2002-2007 Suzuki Eiger LT-A400 400F ATV Repair Manual2002-2007 Suzuki Eiger LT-A400 400F ATV Repair Manual2002-2007 Suzuki Eiger LT-A400 400F ATV Repair Manual2002-2007 Suzuki Eiger LT-A400 400F ATV Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Eiger LT-A400 / LT-A400F
Model Variant:
LT-A400F Eiger 4x2 Automatic, LT-A400F Eiger 4x4 Automatic
Production Years Covered:
2002, 2003, 2004, 2005, 2006, 2007
Codes
Model Code Prefix:
LT-A400
👋 Introduction
Market Position
Market Position:
The Suzuki Eiger LT-A400 series was positioned as a capable, mid-range utility ATV, appealing to riders seeking a balance of performance and affordability for recreational riding and light to moderate work tasks.
Competitive Analysis
Competitors:
Competed with models from Yamaha (Grizzly), Honda (FourTrax), Kawasaki (Bayou/Brute Force), and Polaris (Sportsman) in the mid-size utility ATV segment.
Key Features
Key Features:
Single-cylinder engine, automatic transmission, selectable 2WD/4WD (on 4x4 models), independent front suspension, robust chassis, reliable performance for its class.
Suspension Type:
Independent front suspension (double A-arm), swingarm rear suspension with shock absorber.
📋 Manual Details
Coverage Areas
Covered Years:
2002, 2003, 2004, 2005, 2006, 2007
Covered Models:
LT-A400F Eiger 4x2 Automatic, LT-A400F Eiger 4x4 Automatic
Manual Type
Page Count:
300-400 (estimated, typical for this era and vehicle type)
Manual Type:
Factory Service Manual / Repair Manual / Workshop Manual
Additional Manual Types:
Includes sections relevant to Owner's Manual content (routine maintenance, basic operation) and Parts Catalog information (component identification).
Language:
English
Format
Format:
PDF
File Format:
Adobe PDF, typically searchable for quick navigation
Delivery Method:
Instant digital download
Binding:
Digital (downloadable PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine removal/installation, lubrication, cooling, cylinder head, piston, crankshaft, camshaft, valve timing, carburetor, ignition system, starter motor, compression tests, internal engine repairs.
Transmission Drivetrain:
Automatic transmission operation and repair, drive chain adjustment and replacement, sprocket inspection and replacement, final drive, CV joints, propeller shafts (for 4x4 models).
Fuel System:
Fuel tank, fuel lines, fuel filter, carburetor system, fuel pump, fuel system diagnostics.
Electrical System:
Wiring diagrams, battery, charging system (stator, rectifier/regulator), starting system, lighting, instrumentation, switches, fuses, relays, electrical fault troubleshooting.
Suspension Steering:
Front and rear suspension systems, shock absorbers, springs, control arms, bushings, steering components, tie rods, steering linkage, alignment procedures.
Brakes:
Hydraulic brake system (front and rear), brake calipers, master cylinders, brake lines, brake pads, brake disc inspection and replacement, bleeding procedures, parking brake.
Bodywork Chassis:
Frame inspection, body panels, plastic components, fenders, seat, rack systems, removal and installation of body parts.
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, air filter cleaning/replacement, spark plug inspection/replacement, valve clearance checks, lubrication points, drive chain maintenance.
Troubleshooting:
Diagnostic charts, common problems and solutions, symptom-based troubleshooting for engine, electrical, and mechanical issues.
Rebuild Procedures:
Detailed instructions for engine overhauls, transmission rebuilds, carburetor overhaul, brake caliper rebuilds, and other major component repairs.
Torque Specifications:
Crucial torque values for engine components, suspension, wheels, and other critical fasteners.
Ignition System Repair:
Spark plug, ignition coil, CDI unit, stator testing and replacement.
Cooling System Service:
Radiator flushing, coolant replacement, fan operation checks, thermostat service.
Wheel Tire Service:
Tire pressure checks, tire rotation, wheel bearing inspection and replacement, wheel bolt torque specifications.
Electrical Troubleshooting:
Flowcharts and detailed guides for diagnosing common electrical faults.
Technical Depth
Depth:
Comprehensive from basic checks to complete engine and transmission rebuilds. Suitable for DIY enthusiasts and professional mechanics.
Diagnostic Tools Recommended:
Basic hand tools, torque wrench, multimeter, feeler gauges, compression tester, specialized tools for certain engine components (as specified within the manual).
Parts Information:
Includes parts catalog information covering component identification for covered models.
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 1-cylinder, liquid-cooled (with oil-cooling assist)
Displacement:
376 cc (23.0 cu. in.)
Bore X Stroke:
85.0 mm x 66.0 mm
Compression Ratio:
9.2:1 (typical, verify with manual)
Performance
Horsepower:
Approximately 25-28 HP (verify with manual)
Torque:
Approximately 22-24 lb-ft (verify with manual)
Fuel System
Fuel Delivery:
Carburetor (Mikuni BSR33)
Fuel Type:
Unleaded gasoline, 87 octane or higher
Fuel Tank Capacity:
3.1 US gal (11.7 L)
Lubrication Cooling
Oil Type:
SAE 10W-40, API SE, SF, SG, SH, SJ or higher (verify with manual for specific rating)
Oil Capacity With Filter:
2.2 US qt (2.1 L)
Cooling Method:
Liquid-cooled (with fan)
Coolant Type:
Permanent antifreeze solution, 50/50 mix of ethylene glycol and distilled water
🔧 Transmission
Standard Transmission
Transmission Type:
Automatic (CVT with V-belt drive)
Transmission Gears:
High, Low, Neutral, Reverse (H, L, N, R)
Features
Drive System:
Shaft drive to rear differential; shaft drive to front differential (4x4 models) with electronic push-button 4WD engagement.
Final Drive Fluid Type:
SAE 80W API GL-5 hypoid gear oil
Final Drive Fluid Capacity:
160 ml (0.17 US qt) for front/rear differentials
📐 Dimensions
Exterior
Overall Length:
78.7 in (2000 mm)
Overall Width:
45.3 in (1150 mm)
Overall Height:
43.9 in (1115 mm)
Wheelbase:
48.6 in (1235 mm)
Weights
Dry Weight:
536 lbs (243 kg) for 4x4 model (approximate)
Curb Weight:
562 lbs (255 kg) for 4x4 model (approximate)
Cargo
Front Rack Capacity:
20 kg (44 lbs)
Rear Rack Capacity:
40 kg (88 lbs)
Towing Capacity:
N/A - typically not rated for towing on this model
🛡️ Safety Features
Ratings
Safety Standards:
Complies with ANSI standards for recreational ATVs.
Crash Test Information:
N/A - ATVs are not subject to crash testing by consumer safety rating programs
Active Features
Braking System:
Front: dual hydraulic disc brakes. Rear: single hydraulic disc brake. Parking brake mechanism.
Lighting:
Halogen headlights, taillight, brake light.
Passive Features
Frame Construction:
Rugged steel tube frame designed for off-road utility use.
💡 Technology Features
Infotainment
Instrumentation:
Speedometer, odometer, trip meter, high beam indicator, neutral indicator, reverse indicator, 4WD indicator.
Audio System:
N/A - utility ATV, no audio system fitted
Driver Assistance
Driver Assistance:
Electronic 4WD engagement system (on 4x4 models).
Connectivity
Connectivity:
N/A - not applicable to this model era
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 1 year (whichever comes first), or more frequently in severe use.
Air Filter Cleaning:
Every 20 hours, or more frequently in dusty conditions.
Spark Plug Check:
Every 100 hours or 1 year. Replace as needed based on condition.
Valve Clearance Check:
Every 100 hours or 1 year.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Engine Oil:
SAE 10W-40, API SJ or higher
Final Drive Fluid:
SAE 80W API GL-5 hypoid gear oil
Known Issues
Common Issues:
Carburetor clogging/adjustment problems, CV joint wear, starter motor solenoid problems, and cam chain tensioner noise on some models. The manual details checks and fixes for these.
Maintenance Tips:
Regular cleaning and proper storage prevent many common issues, especially carburetor and electrical connection problems in wet environments. The manual provides specific cleaning procedures.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki
Brand Heritage:
Suzuki has a long history of producing reliable and capable motorcycles and ATVs, known for their engineering and performance in various off-road applications.
Model Evolution
Model Evolution:
The Eiger LT-A400 was introduced to offer a more powerful and refined option in Suzuki's ATV lineup, building upon previous single-cylinder designs. It offered a balance of utility and trail performance.
Production Years:
2002-2007 (for this specific generation covered by the manual)
Production
Production Location:
N/A - not specified for this model
🏆 Awards & Recognition
Recognitions
Market Recognition:
The Eiger series earned a reputation among owners as a dependable, easy-to-service mid-size utility ATV during its 2002-2007 production run.
Formal Awards:
N/A - no documented formal awards for this model
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