Model Variant:
D3-110, D3-130, D3-150, D3-160, D3-170, D3-190, D3-200, D3-220 (in-line 4-cylinder marine diesel)
Engine Type:
In-line 4-cylinder, 4-stroke, turbocharged and aftercooled marine diesel
Displacement:
2.4 L (2,435 cc)
Production Years Covered:
Approximately 2004 through 2015 (varies by rating and market)
Installation:
Sterndrive or inboard
Cooling System:
Closed cooling with heat exchanger
Fuel System:
Common Rail Direct Injection m
Emission Compliance:
Meets relevant marine emission standards for the covered era
Target Audience:
Professional marine technicians and DIY boat owners performing service and repair
Application:
Recreational and light commercial boats requiring a compact, high-output diesel
Power Density:
High output from a compact 2.4 L 4-cylinder package
Fuel Delivery:
Common Rail Direct Injection for efficient combustion and smooth operation
Durability:
Closed cooling with heat exchanger supports reliable operation in demanding marine environments
Power Range:
110 hp to 220 hp depending on variant
Versatility:
Available in sterndrive or inboard configurations
Serviceability:
Comprehensive diagnostic and repair information available in this manual
Coverage Areas:
Maintenance, repair, troubleshooting, diagnostics, mechanical and electrical systems
Manual Type:
Full Service Repair Manual
Delivery Method:
Instant download
Page Count:
N/A - not specified in the source description m
Illustrations:
Includes illustrations, drawings, and photos
Wiring Diagrams:
Included for electrical system service
Engine Mechanical:
Cylinder head, block, pistons, bearings, camshaft, and valve train
Fuel System:
Common Rail Direct Injection components, high-pressure pump, injectors, and fuel lines
Cooling System:
Closed cooling circuit, heat exchanger, seawater pump, and thermostat
Lubrication System:
Oil pump, filter, cooler, and galleries
Turbocharger:
Inspection, service, and replacement procedures
Electrical System:
Charging, starting, sensors, and wiring diagrams
Ignition and Control:
Engine management sensors and actuators (compression ignition)
Exhaust System:
Manifold, risers, and related components
Sterndrive and Transom:
Drive unit service where applicable
Diagnostic Procedures:
Detailed step-by-step fault tracing for mechanical and electrical systems
Repair Instructions:
Step-by-step removal, disassembly, inspection, assembly, and installation
Troubleshooting Guides:
Integrated mechanical and electrical troubleshooting
Specifications:
Essential technical specifications provided
Fluid Capacities:
Included
Service Schedules:
Included
Visual Aids:
Clear illustrations, drawings, and photos
Component Identification:
Parts and assemblies identified in procedures and diagrams
Reference Data:
Specifications and torque values provided where applicable
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
Engine Family:
Volvo Penta D3 in-line 4-cylinder marine diesel
Displacement:
2.4 L (2,435 cc)
Aspiration:
Turbocharged with aftercooler
Fuel System:
Common Rail Direct Injection
Cooling:
Closed cooling with heat exchanger
Power Output:
110 hp to 220 hp depending on variant
Rated Outputs:
Variants include D3-110, D3-130, D3-150, D3-160, D3-170, D3-190, D3-200, D3-220
Configuration:
Sterndrive or inboard
Drive Type:
Sterndrive or inboard configuration
Marine Gear:
N/A - not specified in the source description m
Optional Equipment:
N/A - not specified in the source description m
Control:
Marine engine and drive control as described in the manual
Service Coverage:
Sterndrive and transom service procedures included where applicable
Ratings and Crash Test Information
Crash Test Ratings:
N/A - not applicable to a marine engine m
Emission Compliance:
Meets relevant marine emission standards for the covered era
Engine Protection:
Cooling and lubrication systems designed for demanding marine operation
Construction:
Robust in-line 4-cylinder diesel design built for reliability
Engine Management and Diagnostics
Fuel Injection:
Common Rail Direct Injection
Cooling:
Closed cooling with heat exchanger
Diagnostics:
Detailed diagnostic procedures and integrated troubleshooting guides included
Wiring Diagrams:
Included for electrical system service
Drive Configuration:
Sterndrive or inboard
Service Technology:
Illustrations, drawings, and photos support maintenance and repair
Service Schedule:
Service schedules included in the manual
Routine Maintenance:
Maintenance procedures covered for optimal performance and longevity
Fluid Capacities:
Included in the manual
Cooling System:
Closed cooling with heat exchanger specification
Known Issues and Wear Items
Common Wear Items:
N/A - not specified in the source description m
Troubleshooting:
Integrated mechanical and electrical troubleshooting guides provided
Manufacturer:
Volvo Penta
Heritage:
Marine engine division of Volvo Group with a history of marine power systems
Model:
D3 in-line 4-cylinder marine diesel
Production Years:
Approximately 2004 through 2015 (varies by rating and market)
Power Range:
Evolved to offer 110 hp to 220 hp depending on variant
Manufacturing:
N/A - specific plant not stated in the source description m
