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2004 Arctic Cat DVX 400 ATV Repair Manual
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🏷️ Basic Information Identification Make: Arctic Cat Model: 400 DVX (DVX 400) Model type: Sport ATV (quad) Year covered: 2004 Models covered: 2004 Arctic Cat 400 4x2 DVX ATV Manual...
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Тип: Atv
Продавец:
Артикул: 319381
Теги:
Arctic Cat
Atv
Manual
Repair Guide
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🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
400 DVX (DVX 400)
Model type:
Sport ATV (quad)
Year covered:
2004
Models covered:
2004 Arctic Cat 400 4x2 DVX ATV
Manual application:
Factory service and repair information for the 2004 model year
👋 Introduction
Market Position
Target audience:
Sport ATV riders and enthusiasts; positioned as Arctic Cat's entry into the high-performance 400cc sport quad class
Class rivals:
Suzuki LT-Z400, Kawasaki KFX400, Yamaha YFZ450, Honda TRX400EX
Competitive Advantage
Design basis:
Built around a proven 398cc liquid-cooled single-cylinder four-stroke platform shared with the Suzuki/Kawasaki 400 sport ATVs
Key advantage:
Factory engineering support and OEM parts availability through Arctic Cat's dealer network
Key Features
Engine:
398cc liquid-cooled DOHC single-cylinder four-stroke
Chassis:
Long-travel suspension front and rear for sport riding
Drivetrain:
5-speed manual transmission with chain final drive
Intended use:
Recreational sport riding and racing
📋 Manual Details
Manual Type
Manual type:
OEM factory shop / service / repair manual (factory authorized reprint)
Coverage:
Complete repair, troubleshooting and routine maintenance information
Format and Delivery
File format:
PDF (electronic download)
Delivery method:
Instant download after payment - no shipping
Compatibility:
Viewable on computer, tablet or smartphone; pages can be printed as needed
Backup policy:
Lifetime protection policy - replaced free of charge if lost or damaged
Language
Language:
English
📖 Manual Coverage
Systems Covered
General information:
Specifications, identification, torque values, special tools
Engine:
Engine removal and installation, internal components, cylinder head, bottom end
Fuel system:
Carburetor, throttle, fuel delivery and adjustments
Lubrication and cooling:
Oil system and liquid cooling system service
Intake and exhaust:
Air intake and exhaust system service
Transmission:
Transmission, drive chain and sprockets
Electrical system:
Wiring, ignition, charging, starting and lighting circuits
Steering system:
Steering components, tie rods and handlebar service
Suspension and shocks:
Front and rear suspension, shocks and A-arm service
Brakes:
Front and rear brake service and adjustment
Wheels and tires:
Wheel and tire service
Body work:
Plastics, fenders and body panel removal and installation
Procedures Included
Routine maintenance:
Scheduled service, adjustments, fluid changes
Diagnostics:
Advanced troubleshooting procedures for all major systems
Repairs:
Step-by-step disassembly, inspection and reassembly instructions
Specifications:
Engine specifications, torque specs and wear limits
Technical Depth
Depth:
Full factory-level detail for complete teardown and rebuild work
Working use:
Print only the page for your job and take it to the workbench
Parts Information
Parts look-up:
Supports parts identification for repairs and routine maintenance
Note:
Separate parts catalogs also available; check store listings
📊 Manual Specifications
File & Compatibility
File Format:
PDF (searchable, bookmarked, zoomable)
Compatibility:
Windows, macOS, Linux, iOS, and Android — any device with a PDF reader
Requirements:
A PDF reader application (e.g. Adobe Acrobat Reader, free)
Searchability:
Fully text searchable for fast lookup of any topic
Print & Binding
Print Quality:
High-resolution digital pages, printable at full clarity
Binding Type:
N/A — digital download, no physical binding
Paper Type:
N/A — digital download, no physical paper
⚙️ Engine Specifications
Engine
Primary engine:
398cc four-stroke single cylinder, DOHC, liquid-cooled
Bore and stroke:
Approximately 89 mm bore (based on the 398cc Suzuki-derived design)
Cooling:
Liquid cooled with radiator
Lubrication:
Wet sump, oil capacity listed in manual
Starting:
Electric start
Exact figures:
Consult the manual tables for exact bore, stroke, compression and torque values
Fuel System
Fuel delivery:
Carbureted
Fuel tank capacity:
Listed in manual specification tables
Recommended fuel:
Regular unleaded gasoline per factory recommendation
Performance
Output figures:
N/A - factory output figures not published in this manual's summary; see manual for specifications
🔧 Transmission
Drivetrain
Standard transmission:
5-speed constant mesh manual transmission
Final drive:
Chain drive with sprockets
Clutch:
Manual wet multi-plate clutch
Drive mode:
2WD (4x2 sport configuration)
Manual Coverage
Service content:
Transmission disassembly and assembly, drive chain and sprocket inspection, adjustment and replacement
📐 Dimensions
Exterior
Wheelbase:
N/A - exact figure not specified in description; see manual spec tables
Overall length:
N/A - see manual specification tables
Configuration:
4x2 (two-wheel drive) sport ATV
Weights
Curb weight:
N/A - exact figure not specified; refer to manual specifications
🛡️ Safety Features
Active Features
Brakes:
Hydraulic disc brakes front and rear
Handling:
Long-travel independent front suspension; rear swingarm with shock
Passive Features
Structure:
Welded steel tube frame
Rider protection:
Footpegs and sport ATV control layout; riding gear recommended at all times
Ratings
Crash test ratings:
N/A - ATVs are not subject to automotive-style crash test ratings
💡 Technology Features
Infotainment
Audio system:
N/A - sport ATV, not equipped with audio or infotainment systems
Instrumentation
Instrument cluster:
Basic analog instrumentation; details in manual electrical section
Driver Assistance
Driver assistance:
N/A - not applicable to this class of vehicle
🔧 Maintenance
Service Intervals
Routine maintenance:
Scheduled maintenance intervals and checklists covered in the manual
Valve clearance:
Valve adjustment procedure and specifications included
Chain service:
Drive chain inspection, adjustment and lubrication intervals
Fluid Specifications
Engine oil:
Factory-specified oil type and capacity listed in the manual
Coolant:
Coolant specification and bleeding procedure for the liquid cooling system
Other fluids:
Brake fluid and transmission/lubrication specifications per factory requirements
Common Wear Items
High-wear parts:
Drive chain and sprockets, brake pads, air filter, spark plug, tires
Known issues:
Routine inspection of suspension bushings, chain tension and carburetor condition recommended; manual includes troubleshooting for common faults
📚 Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat, an American powersports manufacturer based in Thief River Falls, Minnesota, known for snowmobiles and ATVs
Model positioning:
The DVX 400 was Arctic Cat's first entry into the high-performance sport ATV segment, introduced for the 2004 model year
Model Evolution
Platform:
Developed around the 398cc liquid-cooled DOHC single shared with the Suzuki LT-Z400 and Kawasaki KFX400
Production run:
Sold in the mid-2000s before the sport ATV market shifted toward larger-displacement machines
Production Location
Production:
N/A - assembly location not specified in available information
🏆 Awards & Recognition
Recognition
Model recognition:
N/A - no specific awards documented for this model
Industry note:
Recognized within the sport ATV community as part of the respected 400cc class alongside the LT-Z400 and KFX400